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China OEM One-Button CZPT Shaft Output Cycloidal Gearbox with Motor Direct Input Types synchromesh gearbox

Product Description

One-Button CHINAMFG Shaft Output Cycloidal Gearbox with Motor Direct Input Types

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Technical data

Product Name	One-Button CHINAMFG Shaft Output Cycloidal Gearbox with Motor Direct Input Types
Power	0.18KW~90KW
Torque	120Nm~30000Nm
Running direction	Forward and reverse
Gear material	Cast iron
Noise test	Below 65dB
Brand of bearings	C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal	NAK or other brand
Temp. rise (MAX)	40ºC
Temp. rise (Oil)(MAX	50ºC
Vibration	≤20µm
Housing hardness	HBS190-240
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Heat treatment	Carburizing, Quenching etc
Efficiency	90% (depends on the transmission stage)
Installation type	Foot plate horizontal installation, flange type vertical installation;
Input method	Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

Installation Instructions

Company Profile

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Certifications

Packaging & Shipping

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

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Application:	Motor, Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Cycloidal

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Materials Used in Manufacturing Cycloidal Gearboxes

Cycloidal gearboxes are constructed using a variety of materials to ensure durability, strength, and efficient operation. Some common materials used include:

Steel: Steel is a popular choice due to its high strength and durability. It can withstand heavy loads and provides excellent wear resistance, making it suitable for industrial applications.
Aluminum: Aluminum is chosen for its lightweight properties and corrosion resistance. It’s often used in applications where weight is a concern, such as aerospace and robotics.
Cast Iron: Cast iron offers good heat dissipation and is known for its high resistance to wear and shock. It’s commonly used in heavy-duty applications that require high torque and strength.
Alloys: Various alloy combinations can be used to enhance specific properties such as corrosion resistance, heat resistance, and strength.
Plastics and Composites: In some cases, plastic or composite materials may be used, particularly in applications where low noise, lightweight construction, and corrosion resistance are essential.

The material selection depends on factors like the application’s torque, speed, environmental conditions, and desired performance characteristics. Each material offers a unique set of advantages, allowing cycloidal gearboxes to be customized to meet diverse industrial needs.

cycloidal gearbox

Patents Associated with Cycloidal Gearbox Designs

Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:

Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.

These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.

cycloidal gearbox

Principle of Cycloidal Gearing

Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.

The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.

As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.

Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.

China OEM One-Button CZPT Shaft Output Cycloidal Gearbox with Motor Direct Input Types synchromesh gearbox
editor by CX 2024-05-14

China manufacturer 150BX REA Series 5r/m 0.16KW High Precision Cycloidal Gearbox with Flange gearbox engine

Product Description

150BX REA Series 5r/m 0.16KW High Precision Cycloidal Gearbox with Flange

Model:150BX-REA-19

More Code And Specification:

E series			C series
Code	Outline dimension	General model	Code	Outline dimension	The original code
120	Φ122	6E	10C	Φ145	150
150	Φ145	20E	27C	Φ181	180
190	Φ190	40E	50C	Φ222	220
220	Φ222	80E	100C	Φ250	250
250	Φ244	110E	200C	Φ345	350
280	Φ280	160E	320C	Φ440	440
320	Φ325	320E	500C	Φ520	520
370	Φ370	450E

Gear ratio And Specification

E Series		C Series
Code	Reduction Ratio	New code	Monomer reduction ratio
120	43,53.5,59,79,103	10CBX	27.00
150	81,105,121,141,161	27CBX	36.57
190	81,105,121,153	50CBX	32.54
220	81,101,121,153	100CBX	36.75
250	81,111,161,175.28	200CBX	34.86
280	81,101,129,145,171	320CBX	35.61
320	81,101,118.5,129,141,171,185	500CBX	37.34
370	81,101,118.5,129,154.8,171,192.4
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type

Application:

Company Information

FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !

Application:	Machinery, Robotic
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

Customization:	Available \| Customized Request

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

Maintenance Requirements for Cycloidal Gearboxes

Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:

Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.

Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.

cycloidal gearbox

Disadvantages of Using a Cycloidal Gearbox

While cycloidal gearboxes offer various advantages, they also come with some disadvantages that should be considered:

Lower Efficiency at High Speeds: Cycloidal gearboxes can experience a decrease in efficiency at high speeds due to increased friction and rolling resistance.
Complex Design: The internal arrangement of pins, lobes, and bearings can result in a relatively complex design, which may lead to higher manufacturing costs and maintenance challenges.
Limited Gear Ratio Range: Cycloidal gearboxes might have limitations in terms of achieving very high gear ratios, which can impact their suitability for certain applications.
Cost: The specialized design and precision manufacturing involved in producing cycloidal gearboxes can lead to higher upfront costs compared to other gearbox types.
Noise Generation: While generally quieter than some other types of gearboxes, cycloidal gearboxes can still produce noise during operation, which might need to be addressed in noise-sensitive applications.
Availability: Cycloidal gearboxes might not be as widely available as other gearbox types, potentially leading to longer lead times for procurement and replacement parts.
Limited Backlash Adjustability: While cycloidal gearboxes have minimal backlash, adjusting or fine-tuning the backlash might be more challenging compared to other gearbox types.

Despite these disadvantages, cycloidal gearboxes remain a valuable choice for specific applications where their unique advantages outweigh the drawbacks.

China manufacturer 150BX REA Series 5r/m 0.16KW High Precision Cycloidal Gearbox with Flange gearbox engine
editor by CX 2023-12-07

China Professional 150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm gearbox drive shaft

Product Description

150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm

Model:150BX-REA-19

More Code And Specification:

E series			C series
Code	Outline dimension	General model	Code	Outline dimension	The original code
120	Φ122	6E	10C	Φ145	150
150	Φ145	20E	27C	Φ181	180
190	Φ190	40E	50C	Φ222	220
220	Φ222	80E	100C	Φ250	250
250	Φ244	110E	200C	Φ345	350
280	Φ280	160E	320C	Φ440	440
320	Φ325	320E	500C	Φ520	520
370	Φ370	450E

Gear ratio And Specification

E Series		C Series
Code	Reduction Ratio	New code	Monomer reduction ratio
120	43,53.5,59,79,103	10CBX	27.00
150	81,105,121,141,161	27CBX	36.57
190	81,105,121,153	50CBX	32.54
220	81,101,121,153	100CBX	36.75
250	81,111,161,175.28	200CBX	34.86
280	81,101,129,145,171	320CBX	35.61
320	81,101,118.5,129,141,171,185	500CBX	37.34
370	81,101,118.5,129,154.8,171,192.4
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type

Application:

Company Information

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Please contact us if you have detailed requests, thank you !

Application:	Machinery, Robotic
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

Customization:	Available \| Customized Request

cycloidal gearbox

Distinguishing Features of Cycloidal Gearboxes

Cycloidal gearboxes, also known as cycloidal drives or cycloidal reducers, possess distinct characteristics that set them apart from other types of gearboxes:

Principle of Operation: Cycloidal gearboxes utilize the principle of cycloidal motion, where input shaft movement is transformed into eccentric motion of the cycloidal disc. This unique mechanism results in smooth and consistent output motion.
Compactness: Cycloidal gearboxes are renowned for their compact size and high torque density. The concentric design of the components contributes to their ability to transmit substantial torque in a relatively small package.
Tooth Profile: Cycloidal gearboxes employ specialized cycloidal teeth, which involve both pinwheel and roller gears. This distinctive tooth profile contributes to the characteristic smooth and vibration-free operation.
Reduction Mechanism: They often employ multi-lobed cam gears that interact with the pins on the cycloidal disc, resulting in multiple gear engagements per revolution and improved load distribution.
Motion Control: Cycloidal gearboxes offer high positional accuracy and motion control due to the eccentric motion of the disc, making them suitable for robotics, automation, and precision applications.
Backlash: They typically exhibit low backlash due to the nature of the engagement mechanism, making them advantageous for applications requiring precise and reversible motion.
Applications: Cycloidal gearboxes are commonly used in various industries, including robotics, packaging, material handling, printing, and more, where their compactness, precision, and efficiency are valued.

These distinguishing features contribute to the unique capabilities and benefits of cycloidal gearboxes in specific applications.

cycloidal gearbox

Noise and Vibration Considerations in Cycloidal Gearboxes

Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:

Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.

While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.

cycloidal gearbox

Advantages of Using a Cycloidal Gearbox

Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

China Professional 150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm gearbox drive shaft
editor by CX 2023-11-30

China factory 30r/m 0.6KW 150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm automatic gearbox

Product Description

30r/m 0.6KW 150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm

Model:150BX-REA-19

More Code And Specification:

E series			C series
Code	Outline dimension	General model	Code	Outline dimension	The original code
120	Φ122	6E	10C	Φ145	150
150	Φ145	20E	27C	Φ181	180
190	Φ190	40E	50C	Φ222	220
220	Φ222	80E	100C	Φ250	250
250	Φ244	110E	200C	Φ345	350
280	Φ280	160E	320C	Φ440	440
320	Φ325	320E	500C	Φ520	520
370	Φ370	450E

Gear ratio And Specification

E Series		C Series
Code	Reduction Ratio	New code	Monomer reduction ratio
120	43,53.5,59,79,103	10CBX	27.00
150	81,105,121,141,161	27CBX	36.57
190	81,105,121,153	50CBX	32.54
220	81,101,121,153	100CBX	36.75
250	81,111,161,175.28	200CBX	34.86
280	81,101,129,145,171	320CBX	35.61
320	81,101,118.5,129,141,171,185	500CBX	37.34
370	81,101,118.5,129,154.8,171,192.4
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type

Application:

Company Information

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Please contact us if you have detailed requests, thank you !

Application:	Machinery, Robotic
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

Customization:	Available \| Customized Request

cycloidal gearbox

Variations in Cycloidal Gearbox Design

Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

cycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

China factory 30r/m 0.6KW 150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm automatic gearbox
editor by CX 2023-11-14

China factory 220BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm gearbox design

Product Description

220BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm

Model:220BX-REA-35

More Code And Specification:

E series			C series
Code	Outline dimension	General model	Code	Outline dimension	The original code
120	Φ122	6E	10C	Φ145	150
150	Φ145	20E	27C	Φ181	180
190	Φ190	40E	50C	Φ222	220
220	Φ222	80E	100C	Φ250	250
250	Φ244	110E	200C	Φ345	350
280	Φ280	160E	320C	Φ440	440
320	Φ325	320E	500C	Φ520	520
370	Φ370	450E

Gear ratio And Specification

E Series		C Series
Code	Reduction Ratio	New code	Monomer reduction ratio
120	43,53.5,59,79,103	10CBX	27.00
150	81,105,121,141,161	27CBX	36.57
190	81,105,121,153	50CBX	32.54
220	81,101,121,153	100CBX	36.75
250	81,111,161,175.28	200CBX	34.86
280	81,101,129,145,171	320CBX	35.61
320	81,101,118.5,129,141,171,185	500CBX	37.34
370	81,101,118.5,129,154.8,171,192.4
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type

Application:

Company Information

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Please contact us if you have detailed requests, thank you !

Application:	Machinery, Robotic
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

Customization:	Available \| Customized Request

cycloidal gearbox

Variations in Cycloidal Gearbox Design

Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

cycloidal gearbox

Safety Measures for Operating Cycloidal Gear Systems

Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:

Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.

Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

China factory 220BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm gearbox design
editor by CX 2023-10-27

China Standard Foot Mounting Cycloidal Gearbox for Impact and Loading Situations with Best Sales

Product Description

Starshine Drive Cycloid Geared Motor Characteristics

1. Features:
1. Smooth running,low noise gear tooth needle more engagement.
2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569
4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
6. Internal parts replaceable with other brands to ensure running.

7. Grease Lubricated & Oil Lubricated Models Available
8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive, explosive gases, vapors and dust
10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;

2. Technical parameters

Type	Old Type	Output Torque	Output Shaft Dia.
SXJ00	JXJ00	98N.m	φ30
SXJ01	JXJ01	221N.m	φ35
SXJ02	JXJ02	448N.m	φ45
SXJ03	JXJ03	986N.m	φ55
SXJ04	JXJ04	1504N.m	φ70
SXJ05	JXJ05	3051N.m	φ90
SXJ06	JXJ06	5608N.m	φ100

About Us

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.

7. Certification.

Packing

Delivery

Application:	Motor, Machinery, Conveyor
Hardness:	Hardened Tooth Surface
Installation:	Vertical or Horizotal Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Three-Step

Samples:	US$ 1/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

cycloidal gearbox

Distinguishing Features of Cycloidal Gearboxes

Cycloidal gearboxes, also known as cycloidal drives or cycloidal reducers, possess distinct characteristics that set them apart from other types of gearboxes:

Principle of Operation: Cycloidal gearboxes utilize the principle of cycloidal motion, where input shaft movement is transformed into eccentric motion of the cycloidal disc. This unique mechanism results in smooth and consistent output motion.
Compactness: Cycloidal gearboxes are renowned for their compact size and high torque density. The concentric design of the components contributes to their ability to transmit substantial torque in a relatively small package.
Tooth Profile: Cycloidal gearboxes employ specialized cycloidal teeth, which involve both pinwheel and roller gears. This distinctive tooth profile contributes to the characteristic smooth and vibration-free operation.
Reduction Mechanism: They often employ multi-lobed cam gears that interact with the pins on the cycloidal disc, resulting in multiple gear engagements per revolution and improved load distribution.
Motion Control: Cycloidal gearboxes offer high positional accuracy and motion control due to the eccentric motion of the disc, making them suitable for robotics, automation, and precision applications.
Backlash: They typically exhibit low backlash due to the nature of the engagement mechanism, making them advantageous for applications requiring precise and reversible motion.
Applications: Cycloidal gearboxes are commonly used in various industries, including robotics, packaging, material handling, printing, and more, where their compactness, precision, and efficiency are valued.

These distinguishing features contribute to the unique capabilities and benefits of cycloidal gearboxes in specific applications.

cycloidal gearbox

Assembling and Disassembling a Cycloidal Gearbox

Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:

Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
Disassembly: To disassemble a cycloidal gearbox, follow these steps:
- Remove any external components or covers to access the gearbox internals.
- Identify and mark the positions of all components for reassembly.
- Release any locking mechanisms or fasteners that hold the gearbox components together.
- Remove each component carefully, starting from the outermost layers and moving inward.
Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
Reassembly: To assemble the cycloidal gearbox, follow these steps:
- Begin by assembling the internal components in the reverse order of disassembly.
- Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
- Follow the markings made during disassembly to ensure correct positioning and alignment of components.
- Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
- Reattach any external covers or components that were removed earlier.
Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.

It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.

cycloidal gearbox

What is a Cycloidal Gearbox?

A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.

The operation of a cycloidal gearbox involves a unique mechanism:

Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.

The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.

Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.

China Standard Foot Mounting Cycloidal Gearbox for Impact and Loading Situations with Best Sales
editor by CX 2023-10-26

China manufacturer CZPT Brushless DC Gearbox Motor RC DC Gear Motor 1000 Rpm 12mm Small RC Motor with Gear for RC Toy supplier

Product Description

8mm 4.2V High Efficiency Small DC Reduction Gearbox

Product Description

Specification

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Length L
	Voltage	Speed	Current	Speed	Current	Torque		Overall Length L
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWPD008008- 4	4.2	4233	90	3111	155	4	0.4	23.1	50	200	3.6	8.6
ZWPD008008- 5	4.2	2857	90	2100	155	6	0.6	23.1	50	200	5.3	8.6
ZWPD008008- 13	4.2	1122	95	864	155	11	1.1	25.8	100	300	13.0	11.3
ZWPD008008- 19	4.2	758	95	583	155	16	1.6		100	300	19.2
ZWPD008008-28	4.2	511	95	394	155	24	2.4		100	300	28.4
ZWPD008008-47	4.2	306	95	240	160	30	2.9	28.5	200	600	46.7	14.0
ZWPD008008-69	4.2	207	95	162	160	44	4.3		200	600	69.1
ZWPD008008-102	4.2	140	95	109	160	65	6.4		200	600	102.4
ZWPD008008-152	4.2	94	95	74	160	96	9.4		200	600	151.7
ZWPD008008-168	4.2	84	100	67	160	80	7.8	31.2	300	900	168.0	16.7
ZWPD008008-249	4.2	56	100	45	160	118	11.6		300	900	248.8
ZWPD008008-369	4.2	38	100	30	160	175	17.2		300	900	368.6
ZWPD008008-546	4.2	26	100	21	160	259	25.4		300	900	546.1
ZWPD008008-809	4.2	17	100	14	160	384	37.7		300	900	809.1

above specifications just for reference and customizable according to requirements.

Please let us know your requirements and we will provide you with micro transmission solutions.

2)2D Drawing

Detailed Photos

Application

Smart wearable devices	watch,VR,AR,XR and etc.
Household application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment	5G base station,video conference,mobile phone and etc.
Office automation equipments	scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products	conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments	blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools	electric drill, screwdriver,garden tool and etc.
Precision instruments	optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics	camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots	educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.

Workshop

Testing Equipment

1) Competitive Advantages

1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted

2) Main Products

Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
Customized worm and gear transmission machinery;
Precise electromechanical motion module;
Precise component and assembly of plastic and metal powder injection.

Our Services

ODM & OEM
Gearbox design and development
Related technology support
Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

Application:	Motor, Electric Cars, Motorcycle, Toy, Car, Medical Devices
Function:	Change Drive Torque, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Torque Arm Type
Step:	Customize

Customization:	Available \| Customized Request

helical gearbox

The Basics of Designing a Cyclone Gearbox

Compared to conventional gearboxes, the cycloidal gearbox offers a number of advantages including a higher ratio of transmission, robustness against shock loads, and greater positioning accuracy. However, designing a cycloidal gearbox can be complicated. This article will discuss some of the basic design principles. In addition, it will cover topics such as size, position accuracy, and transmission ratios.

Basic design principles

Unlike a conventional ring gear, a cycloidal gearbox uses a cycloidal disc to provide torque multiplication. The output direction of the cycloidal gear disc is opposite to the rotation of the input shaft. This allows for more compact gear construction. It also allows for increased load capacity.
Cycloid drive kinematics can appear complex, but they are actually quite simple. Instead of rotating around the center of gravity like conventional gears, the cycloidal disc rotates around fixed pins. This provides a higher reduction ratio.
To reduce vibrations and noise, multiple cycloidal discs are used. This allows for uniform distribution of forces on the carrier pin devices. This also provides a better rotational balance. In addition, multiple cycloidal discs reduce the axial moment of the carrier pin devices.
The cycloidal gear disc is supported by a separate gear disc bearing. This design provides a low component count and reduces wear. This type of kinematics can also be used in an electric motor with a high power density.
The cycloidal gear disc provides a high reduction ratio, which allows for compact construction. Unlike a ring gear, the cycloidal disc has fewer teeth. It also provides a higher reduction ratio, which is advantageous for high rotational input speed applications.
Cycloid gear discs have cylindrical holes, which allow for carrier pin devices to protrude through them. This is useful because the carrier pin devices can roll along the inside wall of the cylindrical hole in the gear disc.
A load plate is also used to provide anchorage for external structures. This plate contains threaded screw holes arranged 15mm away from the center. It has a 9mm external diameter and a 3mm through hole.

Transmission ratios up to 300:1

cycloidal gearboxes are used in a wide range of applications, from machine tools to medical imaging devices. Compared to planetary gearboxes, they offer superior positioning accuracy, torsional stiffness, backlash, and fatigue performance.
Cycloid gearboxes are also capable of transmitting more torque than planetary gears. In addition, they have a lower Hertzian contact stress and higher overload protection. Cycloid gearboxes are able to provide transmission ratios up to 300:1 in a small package.
Cycloid gears also have lower backlash over extended periods, making them an ideal choice for applications with critical positioning accuracy. Cycloid gearboxes also have good wear resistance, as well as low friction. Cycloid gears are lightweight and have good torsional stiffness, making them ideal for applications with heavy loads.
Cycloid gearboxes have several different designs. They can provide transmission ratios up to 300:1 without the need for additional pre-stages. Cycloid gears also require more accurate manufacturing processes than involute gears. Cycloid gearboxes can also be used for applications that require high power consumption, and can withstand shock loads.
Cycloid gearboxes can be adapted to fit most common servomotors. They have a modular design, all-round corrosion protection, and easy installation. Cycloid gears have a radial clamping ring, which reduces inertia by up to 39%.
CZPT Precision Europe GmbH, a subsidiary of CZPT Group, has developed an innovative online configurator to simplify the configuration of gearboxes. CZPT cycloidal gearheads are precision-built, robust, and reliable. They have a two-stage reduction principle, which minimises vibration and provides even force distribution.
Cycloid gears are capable of providing transmission ratios from 30:1 to 300:1. Cycloid gearboxes can achieve high gear ratios because they require fewer moving parts, and they have a low backlash. helical gearbox

Robustness against shock loads

Unlike conventional gearboxes that are easily damaged by shock loads, the cycloidal gearbox is extremely robust. It is a versatile solution that is ideally suited for handling equipment, food manufacturing, and machine tools.
The mechanical construction of a cycloidal gearbox consists of several mechanical components. These include cycloidal wheels, bearings, transformation elements, and needles. In addition, it has high torsional stiffness and tilting moment. It is also accompanied by highly nonlinear friction characteristic.
In order to assess the robustness of the cycloidal gearbox against shock loads, a mathematical model was developed. The model was used to calculate the stress distribution on the cycloid disc. This model can be used as a basis for more complex mechanical models.
The model is based on new approach, which allows to model stiction in all quadrants of the cycloid gear. In addition, it can be applied to actuator control.
The mathematical model is presented together with the procedure for measuring the contact stress. The results are compared to the measurement performed in the real system. The model and the measurement are found to be very close to each other.
The model also allows for the analysis of different gear profiles for load distribution. In addition, it is possible to analyze contact stresses with different geometric parameters. The mesh refinement along the disc width helps to ensure an even distribution of contact forces.
The stiction breakaway speed is calculated to the motor side. The non-zero current is then derived to the input side of the gearbox. In addition, a small steady phase is modeled during the speed direction transition. The results of the simulation are compared to the measurement. The results show that the model is extremely accurate.

Positioning accuracy

Getting the correct positioning accuracy from a cycloidal gearbox is no small feat. This is because the gears are compact, and the clearances are relatively small. This means you can expect a lot of torque from your output shaft. However, this is only part of the picture. Other concerns, such as backlash, kinematic error, and loading are all important considerations.
Getting the best possible positioning accuracy from a cycloidal gearbox means choosing a reducer that is well-made and correctly configured. A properly-selected reducer will eliminate repeatable inaccuracies and provide absolute positioning accuracy at all times. In addition, this type of gearbox offers several advantages over conventional gearboxes. These include high efficiency, low backlash, and high overload protection.
Getting the correct positioning accuracy from a gearbox also involves choosing a supplier that knows what it is doing. The best vendors are those who have experience with the product, offer a wide variety, and provide support and service to ensure the product is installed and maintained correctly. Another consideration is the manufacturer’s warranty. A reputable manufacturer will offer warranties for the gearbox. The aforementioned factors will ensure that your investment in a cycloidal gearbox pays off for years to come.
Getting the correct positioning accuracy from your cycloidal gearbox involves choosing a manufacturer that specializes in this type of product. This is particularly true if you are involved in robotics, automated painting, or any other industrial process that requires the best possible accuracy. A good manufacturer will offer the latest technology, and have the expertise to help you find the best solution for your application. This will ensure your product is a success from start to finish. helical gearbox

Size

Choosing the right size of cycloidal gearbox is important for its efficient operation. However, it is not a simple task. The process involves complex machining and requires the creation of many parts. There are different sizes of cycloidal gearboxes, and a few basic rules of thumb can help you choose the right size.
The first rule of thumb for choosing the right size of cycloidal gearboxes is to use a gearbox with the same diameter of the input shaft. This means that the gearbox must be at least 5mm thick. The cycloid will also require a base and a bearing to hold the driveshaft in place. The base should be large enough to house the pins. The bearing must be the same size as the input shaft.
The next rule of thumb is to have a hole in the cycloid for the output shaft. In this way, the output will be back-drivable and has low backlash. There should be at least four to six output holes. The size of the holes should be such that the centerline of the cycloid is equal to the size of the center of the bearing.
Using a Desmos graph, you can then create the gear parameters. The number of pins should be equal to the number of teeth in the cycloidal gear, and the size of the pins should be twice the size of the gear. The radius of the pins should be equal to the value of C from Desmos, and the size of the pin circle should be equal to the R value.
The final rule of thumb is to ensure that the cycloid has no sharp edges or discontinuities. It should also have a smooth line.
China manufacturer CZPT Brushless DC Gearbox Motor RC DC Gear Motor 1000 Rpm 12mm Small RC Motor with Gear for RC Toy supplier
editor by CX 2023-10-25

China Professional 190BX REA Series High Precision Cycloidal Gearbox with Flange For Machinery gearbox definition

Product Description

190BX REA Series High Precision Cycloidal Gearbox with Flange For Machinery

Model:190BX-REA-24

More Code And Specification:

E series			C series
Code	Outline dimension	General model	Code	Outline dimension	The original code
120	Φ122	6E	10C	Φ145	150
150	Φ145	20E	27C	Φ181	180
190	Φ190	40E	50C	Φ222	220
220	Φ222	80E	100C	Φ250	250
250	Φ244	110E	200C	Φ345	350
280	Φ280	160E	320C	Φ440	440
320	Φ325	320E	500C	Φ520	520
370	Φ370	450E

Gear ratio And Specification

E Series		C Series
Code	Reduction Ratio	New code	Monomer reduction ratio
120	43,53.5,59,79,103	10CBX	27.00
150	81,105,121,141,161	27CBX	36.57
190	81,105,121,153	50CBX	32.54
220	81,101,121,153	100CBX	36.75
250	81,111,161,175.28	200CBX	34.86
280	81,101,129,145,171	320CBX	35.61
320	81,101,118.5,129,141,171,185	500CBX	37.34
370	81,101,118.5,129,154.8,171,192.4
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type

Application:

Company Information

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Please contact us if you have detailed requests, thank you !

Application:	Machinery, Robotic
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

Customization:	Available \| Customized Request

cycloidal gearbox

Variations in Cycloidal Gearbox Design

Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

cycloidal gearbox

Maintenance Requirements for Cycloidal Gearboxes

Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:

Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.

Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.

cycloidal gearbox

What is a Cycloidal Gearbox?

The operation of a cycloidal gearbox involves a unique mechanism:

Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.

China Professional 190BX REA Series High Precision Cycloidal Gearbox with Flange For Machinery gearbox definition
editor by CX 2023-10-24

China Good quality Ud Planrtary Stepless Variable Gearbox Aliuminium with high quality

Product Description

1) High precision of speed regulating for speed variator,UD gear box: up to 0.5-1 round
2) Large speed-changing range: the speed ratio ranges from 1:1.4 to 1:7 freely
3) High intensity and long serving time
4) Convenient to regulate speed
5) Continuously workable, bidirectional working direction,smooth running,
stable, and quiet
6) Fully sealed and suitable to any environment
7) Compact structure, small size
8) High quality aluminum alloy die-cast, elegant shape, light weight and non-rusting
9) Good adaptability: can be combined with all kinds of reducers to achieve low
stepless speed changing
10) Input power: 0.18-7.5kW

Power	Model	I	n2(r/min)	M2(NM)
0.18kw	UDL0.18	1.6-8.2	880-170	1.5~3
0.37kw	UDL0.37	1.4-7	1000-200	3~6
0.55kw	UDL0.55	1.4-7	1000-200	4~8
0.75kw	UDL0.75	1.4-7	1000-200	6~12
1.1kw	UD1.1	1.4-7	1000-200	9~18
1.5kw	UD1.5	1.4-7	1000-200	12~24
2.2kw	UD2.2	1.4-7	1000-200	18~36
3kw	UD3	1.4-7	1000-200	24~48
4kw	UD4	1.4-7	1000-200	32-64

Note recommendations
To install the reduction unit it is necessary tonote the following recommendations:
1. Check the correct direction of rotation of thereduction unit output shaft before fitting the unit tothe machine.
2. Before mount with the prime moveanddevice,please check the reducers every axiadiameter, aperture,key and key slot,
to be theirdimensions are not deviation, and avoidassembaurtoo tight or too loose, unless it wilinfluence the reducer’s performance.
3. The mounting on the machine must be stableto avoid anv vibration.
4.Whenever possible,protect the reductiorunit against solar radiation and bad weather.
5.In the case of particularly lengthy periods ofstorage (4-6 months), if the oil seal is not immersedin the lubricant inside the unit.
It is recommended tochange it since the rubber could stick to the shaft ormay even have lost the elasticity it needs to functionproperly.
6.Painting must definitely not go over rubberparts and the holes on the breather plugs, if any.
7.When connect with hollow or CZPT shaftplease grease the joint to avoid lock or oxidation.
8.Check the correct level of the lubricantthrough the indicator, if there is one.
9. Starting must take place gradually, withoutimmediately applying the maximum load
10. Supporting unit is required when usingvarious of reducer matched with motor directiy andthe wsight of motor is a little bigger than common.
11 .Ensure the motor cools correctly byassuring good passage of air from the fan side.
12. In the case of ambient temperatures+40°C call the Technical Service.

Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type

Samples:	US$ 78/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

helical gearbox

A Mathematical Model of a Cycloid Gearbox

Having a gearbox with a cycloidal rotor is an ideal design for a car or any other vehicle, as the cycloidal design can reduce the amplitude of vibration, which is a key component in car performance. Using a cycloidal gearbox is also a great way to reduce the amount of friction between the gears in the gearbox, which can help to reduce noise and wear and tear. A cycloidal gearbox is also a very efficient design for a vehicle that needs to perform under high loads, as the gearbox can be very robust against shock loads.

Basic design principles

cycloidal gearboxes are used for precision gearing applications. Cycloidal drives are compact and robust and offer lower backlash, torsional stiffness and a longer service life. They are also suitable for applications involving heavy loads.
Cycloidal drives are compact in size and provide very high reduction ratios. They are also very robust and can handle shock loads. Cycloidal drives are ideally suited to a wide range of drive technologies. Cycloidal gears have excellent torsional stiffness and can provide a transmission ratio of 300:1. They can also be used in applications where stacking multiple gear stages is not desired.
In order to achieve a high reduction ratio, cycloidal gears must be manufactured extremely accurately. Cycloidal gears have a curved tooth profile that removes shear forces at any point of contact. This provides a positive fit for the gear disc. This profile can be provided on a separate outer bushing or as an internal gear profile insert.
Cycloidal drives are used in marine propulsion systems, where the load plate rotates around the X and Y axis. The plate is anchored by a threaded screw hole arranged 15mm away from the center.
A secondary carrier body is used in a cycloidal gearbox to support the load plate. The secondary carrier body is composed of a mounting carrier body and a secondary carrier disc.

Low friction

Several studies have been conducted to understand the static problems of gears. In this paper, we discuss a mathematical model of a low friction cycloidal gearbox. This model is designed to calculate various parameters that affect the performance of the gearbox during production.
The model is based on a new approach that includes the stiction effect and the nonlinear friction characteristic. These parameters are not covered by the conventional rule of thumb.
The stiction effect is present when the speed direction is changed. During this time, the input torque is required to prevail over the stiction effect to generate movement. The model also enables us to calculate the magnitude of the stiction effect and its breakaway speed.
The most important thing is that the model can be used to improve the dynamic behavior of a controlled system. In this regard, the model has a high degree of accuracy. The model is tested in several quadrants of the gearbox to find the optimum stiction breakaway speed. The simulation results of the model show that this model is effective in predicting the efficiency of a low friction cycloidal gearbox.
In addition to the stiction model, we also studied the efficiency of a low friction cycloidal reducer. The reduction ratio of this gearbox was estimated from the formula. It is found that the ratio approaches negative infinity when the motor torque is close to zero Nm.

Compact

Unlike standard planetary gears, cycloidal gearboxes are compact, low friction and feature virtually zero backlash. They also offer high reduction ratios, high load capacity and high efficiency. These features make them a viable option for a variety of applications.
Cycloid disks are driven by an eccentric input shaft. They are then driven by a stationary ring gear. The ring gear rotates the cycloidal disk at a higher rate. The input shaft rotates nine times to complete a full rotation. The ring gear is designed to correct the dynamic imbalance.
CZPT cycloidal gearheads are designed for precision and stable operation. These reducers are robust and can handle large translocations. They also offer high overload protection. They are suitable for shock wave therapy. CZPT gearheads are also well suited for applications with critical positioning accuracy. They also require low assembly and design costs. They are designed for long service life and low hysteresis loss.
CZPT cycloidal reducers are used in a variety of industrial applications, including CNC machining centers, robot positioners and manipulators. They offer a unique design that can handle high forces on the output axis, and are especially suitable for large translocations. These gearheads are highly efficient, reducing costs, and are available in a variety of sizes. They are ideal for applications that require millimetre accuracy.

High reduction ratios

Compared to other gearboxes, cycloidal gearboxes offer high reduction ratios and small backlash. They are also less expensive. Cycloid gearboxes can be used in a variety of industries. They are suitable for robotic applications. They also have high efficiency and load capacity.
A cycloidal gearbox works by rotating a cycloidal disc. This disc contains holes that are bigger than the pins on the output shaft. When the disc is rotated, the output pins move in the holes to generate a steady output shaft rotation. This type of gearbox does not require stacking stages.
Cycloid gearboxes are usually shorter than planetary gearboxes. Moreover, they are more robust and can transmit higher torques.
Cycloid gearboxes have an eccentric cam that drives the cycloidal disc. The cycloidal disc advances in 360deg/pivot/roller steps. It also rotates in an eccentric pattern. It meshes with the ring-gear housing. It also engages the internal teeth of the ring-gear housing.
The number of lobes on the cycloidal disc is not sufficient to generate a good transmission ratio. In fact, the number of lobes must be less than the number of pins surrounding the cycloidal disc.
The cycloidal disc is rotated by an eccentric cam that extends from the base shaft. The cam also spins inside the cycloidal disc. The eccentric motion of the cam helps the cycloidal disc rotate around the pins of the ring-gear housing. helical gearbox

Reducing amplitude of the vibration

Various approaches to reducing amplitude of the vibration in a cycloidal gearbox have been studied. These approaches are based on the kinematic analysis of gearbox.
A cycloidal gearbox is a gearbox that consists of bearings, gears, and an eccentric bearing that drives a cycloidal disc. This gearbox has a high reduction ratio, which is achieved by a series of output shaft pins that drive the output shaft as the disc rotates.
The test bench used in the studies has four sensors. Each sensor acquires signals with different signal processing techniques. In addition, there is a tachometer that acquires variations in rotational velocity at the input side.
The kinematic study of the robotic gearbox was performed to understand the frequency of vibrations and to determine whether the gearbox is faulty. It was found that the gearbox is in healthy operation when the amplitude of the x and y is low. However, when the amplitude is high, it is indicative of a malfunctioning element.
The frequency analysis of vibration signals is performed for both cyclostationary and noncyclostationary conditions. The frequencies that are selected are those that appear in both types of conditions.

Robust against shock loads

Compared to traditional gearboxes, cycloidal gearboxes have significant benefits when it comes to shock loads. These include high shock-load capacity, high efficiency, reduced cost, lower weight, lower friction, and better positioning accuracy.
Cycloid gears can be used to replace traditional planetary gears in applications where inertia is important, such as the transportation of heavy loads. They have a lighter design and can be manufactured to a more compact size, which helps reduce cost and installation expense. Cycloid gears are also able to provide transmission ratios of up to 300:1 in a small package.
Cycloid gears are also suitable for applications where a long service life is essential. Their radial clamping ring reduces inertia by up to 39%. Cycloid gears have a torsional stiffness that is five times higher than that of conventional planetary gears.
Cycloid gearboxes can provide significant improvements in concrete mixers. They are a highly efficient design, which allows for important innovations. They are also ideal for servo applications, machine tools, and medical technology. They feature user-friendly screw connections, effective corrosion protection, and effective handling.
Cycloid gears are especially useful for applications with critical positioning accuracy. For example, in the control of large parabolic antennas, high shock load capacity is required to maintain accuracy. Cycloid gears can withstand shock loads up to 500% of their rated torque. helical gearbox

Inertial effects

Various studies have been conducted to investigate the static problems of gears. However, there is still a need for a proper model to investigate the dynamic behaviour of a controlled system. For this, a mathematical model of a cycloidal gearbox has been developed. The presented model is a simple model that can be used as the basis for a more complex mechanical model.
The mathematical model is based on the cycloidal gearbox’s mechanical construction and has a nonlinear friction characteristic. The model is able to reproduce the current peaks and breaks at standstill. It also considers the stiction effect. However, it does not cover backlash or torsional stiffness.
This model is used to calculate the torque generating current and the inertia of the motor. These values are then compared with the real system measurement. The results show that the simulation results are very close to the real system measurement.
Several parameters are considered in the model to improve its dynamic behaviour. These parameters are calculated from the harmonic drive system analysis. These are torque-generating current, inertia, and the contact forces of the rotating parts.
The model has a high level of accuracy and can be used for motor control. It is also able to reproduce the dynamic behaviour of a controlled system.
China Good quality Ud Planrtary Stepless Variable Gearbox Aliuminium with high quality
editor by CX 2023-10-19

China Good quality Gearbox for Kamaz 5490 for Kamaz 4911 Extreme for Kamaz 53212 with Hot selling

Product Description

Truck Gearbox Assy 152-05240 942-05240 for KAMAZ 4350 Russia Truck

KAMAZ (Russian: Камский Автомобильный Завод – КАМАЗ, romanized: Kamskiy Avtomobilnyy Zavod, lit.’Kama Automobile Plant’) is a Russian manufacturer of trucks, buses, and engines headquartered in Naberezhnye Chelny. It is known for its cab over trucks.

Company was founded in 1969. Heavy duty models are exported to many areas of the world including the Commonwealth of Independent States (CIS), Latin America, the Middle East, and Africa. As of 2014, KAMAZ is the largest truck producer in Russia and the CIS with its factory producing 43,000 trucks a year.^[6]

Its trucks have won the Dakar Rally a record eighteen times, the most in the truck category by any manufacturer.

Product Description

Product Parameters

Part number:	152-05240
Fit Gearbox:	for KAMAZ
Fit Engine:	for KAMAZ 740
Size:	Gross Weight: 200kg Package Size: 100X60X40cm

Car Make

KAMAZ 4308 4×2 Medium-range truck & 4×2 Cab and Chassis Unit
KAMAZ 4326 4×4 Side truck & 4×4 Cab and Chassis Unit
KAMAZ 4326-9 Dakar 4×4 Dakar Rally Sport truck
KAMAZ 4911 Extreme 4×4 Civilian Sport truck Dakar Rally
KAMAZ 43114 6×6 Flat bed truck & 6×6 Cab and Chassis Unit
KAMAZ 43118 6×6 Flat bed truck & 6×6 Cab and Chassis Unit
KAMAZ 43253 4×2 Flat bed truck & 4×2 Cab and Chassis Unit
KAMAZ 53205 6×4 Cab and Chassis Unit
KAMAZ 53215 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
KAMAZ 53228 6×6 Cab and Chassis Unit
KAMAZ 53229 6×4 Cab and Chassis Unit
KAMAZ 53205 6×4 Cab and Chassis Unit
KAMAZ 52212 6x4L Cab and Chassis Unit
KAMAZ 52213 6x4L Cab and Chassis Unit
KAMAZ 53605 4×2 Dump truck
KAMAZ 5513 6×4 Cab and Chassis Unit & 6×4 Garbage truck
KAMAZ 5320 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
KAMAZ 53202 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
KAMAZ 53212 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
KAMAZ 53213 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
KAMAZ 53229 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
KAMAZ 53228 6×6 Flat bed truck & 6×6 Cab and Chassis Unit
KAMAZ 5511 6×4 Dump truck
KAMAZ 5512 6×6 Dump truck
KAMAZ 45141 6×6 Dump truck
KAMAZ 54115 6×4 Tractor truck & 6×4 Cab and Chassis Unit
KAMAZ 55111 6×4 Dump truck & 6×4 Cab and Chassis Unit
KAMAZ 6520 6×4 Dump truck & 6×4 Cab and Chassis Unit
KAMAZ 6522 6×6 Dump truck & 6×6 Cab and Chassis Unit
KAMAZ 6540 8×4 Dump truck & 8×4 Cab and Chassis Unit
KAMAZ 6560 8×8 Cab and Chassis Unit
KAMAZ 5360 4×2 Cab and Chassis Unit
KAMAZ 53602 6×2 Cab and Chassis Unit
KAMAZ 43082 6×2 Cab and Chassis Unit
KAMAZ 6360 6×4 Cab and Chassis Unit
KAMAZ 53228 6×6 Cab and Chassis Unit
KAMAZ 53229 6×4 Cab and Chassis Unit
KAMAZ 5523 6×6 Logging truck
KAMAZ 63968 Typhoon 6×6 Armored infantry transport
KAMAZ 65111 6×6 Dump truck
KAMAZ 65115 6×4 Dump truck & 6×4 Cab and Chassis Unit
KAMAZ 65116 6×4 Tractor truck
KAMAZ 65117 6×4 Flat bed truck & 6×4 Cab and Chassis Unit

Quality Control

Packaging & Shipping

Main Products

Our Good Comments

FAQ

Q1. Are you a factory or trading company?
We are a professional manufacturer of cylinder block for diesel engine in china.
Q2.How can we buy the right engine?
According to your engine models we can supply the suitable engine for you.
Q3.Do you provide sample service?
Yes,It’s pleasure for you to choose our products to test product quality and service.But the express fee will be paid by you. If you are satisfied with our samples and place an order , we will deduct the expenses you paid for this sample.
Q4.Does your company provide customized services?
Yes.We could customize product label,packing, as your requirements.

Q5.What is your delivery date?
Usually,the delivery date is about 5-20 work days after receipt of payment.

Q6.What is your terms of payment?
Generally, 30% deposit in advance and 70% payment before shipment.

Q7.What’s you after-sales service?

We can provide spare parts for after-sales service.

Q8.May I visit your factory?
Sure, welcome any time. We can also pick you up at airport and station.

Application:	Machinery, Agricultural Machinery, Car
Function:	Distribution Power
Layout:	Cycloidal
Hardness:	Soft Tooth Surface
Installation:	Torque Arm Type
Step:	Double-Step

Samples:	US$ 19999/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

cycloidal gearbox

Calculation of Reduction Ratio in a Cycloidal Gearbox

The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

Reduction Ratio = (7 + 14) / 14 = 1.5

This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

cycloidal gearbox

Safety Measures for Operating Cycloidal Gear Systems

Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:

Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.

Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.

cycloidal gearbox

Principle of Cycloidal Gearing

China Good quality Gearbox for Kamaz 5490 for Kamaz 4911 Extreme for Kamaz 53212 with Hot selling
editor by CX 2023-09-28