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December 4, 2020

WORM GEAR
Producer supplier exporter of worm gear

We warmly welcome customers both at your home and abroad to contact us to negotiate company, exchange information and cooperate with us.
We specializing inside the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more.
Incorporate 1 0.5 modulus brass worm gear shaft and 1 20 teeth brass worm gear wheel.
The transmission structure of worm shaft is simple, compact, modest volume and light weight.
Worm Shaft Z1=1, turn a round of worm gear teeth, could get a significant transmission ratio, typically while in the electrical power
CAST IRON WORM GEAR REDUCER
The transmission is steady, the vibration, affect and noise are tiny, the reduction ratio is significant, the versatility is wide, and it may be utilized with various mechanical equipment.

It may acquire a considerable transmission ratio with single-stage transmission, and features a compact framework. Most versions have superior self-locking effectiveness, and may save braking units for mechanical tools with braking prerequisites.
Gears assists us as a result of a mechanism of rotation amongst two axes to make energy. As a result they, together with the help of rotation following a mechanical concept connected to physics transfers pace into energy. They might be of two sizes, a single little and the other big, adjoining one another using the help of teeth. The teeth are interlocked and result in rotation.
WORM GEAR AND Positive aspects OF WORM GEARS
If among two gears 1 is heavier plus the other lighter it really is mentioned the bodyweight gets to be the good element to result in friction. In case the fat looks as well heavy rotation may very well be hampered leading to inconvenience to move the machine with which they are really attached.

Distinct gears have different teeth. The teeth are inside a twisted form or inside a straight kind. It’s the action of a helical 1 to radiate movement amongst two shafts. Whereas the bevel kind has teeth determined by conical surface. The shafts are hardly ever parallel and intersected sharply in an angle.
WORM GEAR Speed REDUCER Industry Speed REDUCER FOR Electric MOTOR
Two or 3 reducers can be used to form a multi-stage reducer to obtain a fantastic gear ratio.
A worm, in industrial parlance, is really a shaft which has a helical thread. It’s frequently a aspect of a gear that meshes having a toothed wheel. Worm gears on the flip side, are individuals acknowledged as worm wheels. Sometime quite a few persons are baffled with all the terms worm, worm gear and worm drive, considering that these 3 mean exactly the same factor.

Worm gears are significant particularly when there may be a need to have to reduce the gear size. It is the worm which has the capability to generate the gear rotate and not another way all over. Together with the shallow angle on the worm, the gear will not possess the capability to rotate it.

Kinds of worm gear

There are actually essentially three unique sorts of worm wheels: the non-throated; single throated; and double throated. Non-throated worm wheels are people that do not have throats in each the worms and the gear. Single throated classes are people whose gears are throated. Lastly, double throated ones are individuals with throated worms and gears.

Worm gear characteristics

There are actually notable traits of a worm wheel. Initially, it has the capacity to transfer and carry load with utmost accuracy. It is also very best for massive velocity reductions. The efficiency from the worm gear, however, depends upon set up problems, the worm’s lead angle, sliding speed, surface high quality and lubricant assortment.

Creating worm gears grow to be successful

A procedure regarded as double enveloping makes worm gearing become more efficient. This engineering enhances the present options in the worm wheel. This prospects to superior accuracy and greater torque. What makes the technique so distinctive may be the undeniable fact that it might be utilized to provide improved lubrication and style though loads are divided in each from the gear’s teeth.
Worm gear applications

Worm wheels make conveyor systems do its perform. Conveyors are tools to transfer a single materials from one place to one more. Aside from conveyor methods though, the worm wheel can also be utilized in higher effectiveness vehicles.

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December 2, 2020

Carbon Steel And Stainless Steel Conveyor Chain Hollow Pin Chain
Transmission chain(Driving Chain), Conveyor Chain ¡§C roller chain, Engineering Chain, Stainless Steel Chain, Lifting Chain, Agricultural Chain, Forging Series, Cast Iron Chain.

Hollow Pin Chains 08BP 40HP, 50HPSS, 60HP, 12BHP, 80HP, C2040HP, C2050HP, C2060HP, C2080HP, HB50.eight, C2042HP, C2052HP, C2062HP, C2082HP, C2042H-HP, C2052H-HP, C2062H-HP, C2082H-HP
Stainless Steel Roller Chain Stainless Steel Conveyor Chain
Stainless Steel Roller Chains,Stainless Steel Conveyor chain, Stainless steel chain for bottle conveyor line and that is utilized on bottle filling conveyor lines, other normal ss chain or exclusive ss chains (SS304 chain, SS316 chains, SS316L chains, SS conveyor chains, SS304 conveyor chain, SS316 conveyor chain) all readily available
Rust 304 Stainless Steel Chain/Lifting Chain
Rigging Hardware, In excess of Thousands Variety. Like Connecting Website link, Security Hook, Eye Hook, Clevis Hook, Master Website link, Master Link Assembly, Etc.
Series Zinc plated Agricultural Transmission Chain for Feeder household Clear Grain
Attachment: K1, K5, K19, K30, K39, 220B, F4, F5, F14, F45, G18, TM91E, TM92, C6E, C11E, C13E, C30E, CPE, LV41N,
Surface Remedy: Shot-Peening, Zinc plated.
Application: extensively utilised in Feeder residence, Clear Grain, Return Grain in agricultural machine.
CC600 Corrosion Resisting Cast iron Chain
Our CC 600 Conveyor chains are produced in malleable iron with steel pins, with pins which are unhardened. This proven style ends in an assembled chain which is highly sturdy and put on resistant. Made withing the gasoline bottling field (Particularly Liquid Petroleum Gas ) our CC600 series stays a merchandise of very first alternative for distributors and finish customers alike, the place a top quality merchandise is required initial time, every time. The CC600 chains are meant for use in multistrand conveyors handling individual loads beneath circumstances of mild corrosion. They can be generally supported in channels and are remarkably versatile, enabling for fluid movement and versatility when expected. This versatility allows them for being used in a variety of heavy duty applications but their principal application is while in the bottling industry where they’re referred to as on to deal with crates and fuel bottles.
specializes in producing all varieties of mechanical transmission goods and hydraulic transmission goods, such as planetary gearboxes
Chains are series of linked back links or rings which have been commonly manufactured of metal and might be connected or fitted into each other. Each piece in the chain can have over a single website link dependent on its application. Some makes use of of chains may be for fastening, binding or supporting objects. The two most common styles of generating chains are roller chains and those who are torus shaped. The style of the chain will depend on the application with the chain. Torus shaped chains are very typical in lots of applications. They might be utilised for hoisting, securing or supporting and have an exceptionally easy shape of rings which have been connected to each other. This basic layout gives these chains versatility in two dimensions. Their very simple layout and flexibility allow them to become made use of for a lot of tasks such as securing a bicycle

Roller chains are extremely prevalent in bicycles. They are really created to transfer power in machines. Taking bicycle chains for instance, these are intended to mesh using the teeth from the sprockets of your machine. Flexibility in these chains can also be restricted as they can only move in one particular direction. Some common applications of chains can be as important chains, snow chains and bicycle chains.
As stated earlier within this short article, bicycle chains are roller chains. They transfer electrical power from pedals for the drive-wheel that in flip propels the bicycle forward. These chains are commonly made from plain carbon or an alloy of steel however some may be nickel-plated in order to avert rust. These chains may also be regarded to become pretty energy effective. However many folks might assume the efficiency to be considerably impacted by the lubricant, a research that was performed in a clean laboratory uncovered that instead of lubricants, a bigger sprocket would deliver a a lot more productive drive. Also, the higher the tension inside the chain, the more effective it would be.

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November 26, 2020

single row 4 point make contact with ball slewing rings is composed of two seat rings, which layout in compact structure and light bodyweight, steel ball contact with all the circular raceway at 4 points; it may possibly bear the axial force, radial force and also the tilting moment in the same time. Coresun drive Single-row 4 point make contact with ball ring has the characteristics of compact in design and style, and light in bodyweight. The balls roll on the circular race at four points, so it may undertake the axial force, radial force and tipping minute at the same time. This series of 4 stage get in touch with ball bearings are appropriate in lots of engineering machinery, which include rotary conveyor welding operation machine, smaller cranes, little and medium-sized excavators,slewing conveyer, welding manipulator, light and medium duty crane, as well as other construction machinery.
Three kinds of this kind of single row four point make contact with ball slewing bearing:
A. Without gear bearing (non tooth)
B. External gear bearing (external tooth)
C. Internal gear bearing (internal tooth)

double row various diameter ball slewing bearing is primarily made up of in-up ring, in-down ring and outdoors ring, so balls and spacers can be immediately discharged to the upper and reduce raceway. According to pressure situations, bearings are arranged to two rows of balls of different diameter. This assembly is quite handy. Angle of both upper and lower raceway is 90??so bearings can bear large axial force and resultant torque. Bearing demands exclusive style and design when radial force is 0.one instances bigger compared to the axial force. Big in sizes and characteristics compact in style, bearings are especially application in handling equipments requiring medium above diameter, including tower crane and mobile crane.

single row cross roller slewing ring is largely created up of within and outdoors rings. It capabilities compact in design, light in excess weight, tiny in assembling clearance, and substantial in putting in precision. Since the rollers are crossed arranged by 1:one, it is actually appropriate for large precision mounting and capable to bear axial force, radial force and resultant torque simultaneously. This series single row crossed roller slewing bearing have widely application in lift transport aircraft, construction machinery, and military merchandise.
one. Specialist gears producer
two.Skilled in Cooperate with large Businesses
three. Skilled gears Engineering Capability
4.Steady gears Good quality
five.Sensible gears Charges
6.Small gears Orders Accepted
seven.Steady gears top quality enhancements
eight. Higher gears excellent Effectiveness
9.Brief gears lead time and shipment
ten.Skilled gears service
We are able to produce six patterns of slewing bearings in a range of specifications with diameters ranging from 400 mm to 5050 mm. Our goods demonstrate every single day for being crucial structural and connection aspects utilized in wind turbines, excavators, mobile cranes, harbor and shipyard cranes, robots, medical scanners and on the whole mechanical engineering.
Quality Control:
Quality may be the crucial to our accomplishment. We are committed to achieving customers’ satisfaction by providing premium quality services and products.
We ensure that our thorough quality management program is in accordance with ISO9001 regular and is carried out correctly.
In pursuit of high-quality raw products, we undergo a stringent verification and assortment approach to select the top suppliers of forged rings as well as other elements in China. If necessary, we will also apply more large-diameter forged rings generated by ThyssenKrupp in Germany.
Cranes are uniquely constructed, which suggests the slewing ring bearing is an vital element of its design. Excellent and precision through the manufacturing process.
Gear transmission refers on the gadget that transmits motion and power from your gear pair. It’s the most broadly employed mechanical transmission process in contemporary gear. Its transmission is extra precise, substantial efficiency, compact construction, reputable operation and long support daily life.Our gears is often heat treated, hardened, oil immersed according to client requires.The gear is extensively used in business, car, electrical power tools, motor, bicycle, electrombile.

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November 25, 2020

single row four point contact ball slewing rings is composed of two seat rings, which layout in compact structure and light excess weight, steel ball get in touch with with all the circular raceway at 4 factors; it may bear the axial force, radial force as well as tilting minute on the similar time. Coresun drive Single-row four stage get hold of ball ring has the characteristics of compact in style and design, and light in excess weight. The balls roll around the circular race at 4 factors, so it may undertake the axial force, radial force and tipping minute with the same time. This series of 4 stage speak to ball bearings are appropriate in lots of engineering machinery, for instance rotary conveyor welding operation machine, little cranes, little and medium-sized excavators,slewing conveyer, welding manipulator, light and medium duty crane, along with other construction machinery.
Three kinds of this sort of single row 4 level make contact with ball slewing bearing:
A. Without gear bearing (non tooth)
B. External gear bearing (external tooth)
C. Internal gear bearing (internal tooth)

double row distinctive diameter ball slewing bearing is mostly created up of in-up ring, in-down ring and outdoors ring, so balls and spacers could be immediately discharged to the upper and decrease raceway. In accordance with strain circumstances, bearings are arranged to two rows of balls of various diameter. This assembly is incredibly convenient. Angle of the two upper and lower raceway is 90??so bearings can bear massive axial force and resultant torque. Bearing needs particular style and design when radial force is 0.1 instances greater compared to the axial force. Massive in sizes and features compact in layout, bearings are notably application in handling equipments requiring medium over diameter, like tower crane and mobile crane.

single row cross roller slewing ring is mostly manufactured up of within and outdoors rings. It features compact in layout, light in bodyweight, small in assembling clearance, and high in putting in precision. Since the rollers are crossed arranged by 1:1, it can be ideal for large precision mounting and capable to bear axial force, radial force and resultant torque concurrently. This series single row crossed roller slewing bearing have broadly application in lift transport aircraft, building machinery, and military merchandise.
one. Professional gears producer
two.Professional in Cooperate with major Corporations
three. Professional gears Engineering Capability
four.Stable gears High quality
five.Realistic gears Charges
six.Modest gears Orders Accepted
seven.Continuous gears excellent enhancements
eight. Large gears quality Overall performance
9.Brief gears lead time and shipment
ten.Skilled gears support
We are able to make six types of slewing bearings within a range of specs with diameters ranging from 400 mm to 5050 mm. Our solutions show every day to be crucial structural and connection components utilized in wind turbines, excavators, mobile cranes, harbor and shipyard cranes, robots, health care scanners and usually mechanical engineering.
High quality Manage:
Top quality is definitely the essential to our success. We are committed to achieving customers’ satisfaction by supplying superior quality products and services.
We make sure that our comprehensive quality management procedure is in accordance with ISO9001 standard and it is carried out proficiently.
In pursuit of high-quality raw components, we undergo a stringent verification and variety system to choose the best suppliers of forged rings and various elements in China. If demanded, we are able to also apply additional large-diameter forged rings produced by ThyssenKrupp in Germany.
Cranes are uniquely constructed, which suggests the slewing ring bearing is an essential component of its style. Top quality and precision during the manufacturing process.
Gear transmission refers to your gadget that transmits motion and energy through the gear pair. It is the most broadly used mechanical transmission system in modern-day gear. Its transmission is more accurate, substantial efficiency, compact structure, dependable operation and extended service existence.Our gears is often heat handled, hardened, oil immersed as outlined by purchaser needs.The gear is extensively utilized in marketplace, motor vehicle, electrical power resources, motor, bicycle, electrombile.

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November 23, 2020

Nylon gear racks is made use of on sliding gate, There is steel core inside it. we exported to Europe in major amount.
There may be steel core inside the nylon gear rack.There are two objects out there. You will find four eye(4 bracket is light style) and six eyes(6 brackets is hefty variety).Each and every piece of nylon gear rack with screw set
Producer supplier exporter of gear rack
We exported gear rack in large quantity to Europe, America, Australia, Brazil, South Africa, Russia etc. There may be standard gear rack available as well as particular gear rack as per your drawing or samples. Our gear racks made by CNC machines
There’s lots of sizes of steel gears rack for sliding door also. M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, M4 20?¨¢20, M4 22?¨¢22, M6 30?¨¢30 and so on
For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 1M length have three bolt,nut, washer sets and every single 4pcs or 6pcs packed into carton box and after that put into steel pallet. For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 2M length have four bolt,nut, washer sets.
We are able to also supply the sliding gate portion this kind of as sliding door pulley, wheel, roller and so on. Please kindly examine and let me know your detail request
If you need to have 2M or 3M, or any other length, we will generate as per your requests
Most of our client will send us drawing and we can create as per your drawing or sample.
We develop Module M1-M8 racks, CP and DP British regular racks. The utmost length in the rack is two meters. Our merchandise have been extensively used in lots of fields this kind of as automatic doors, window openers, engraving machines, lifters, escalators, automated warehousing, meals machinery, energy tools, machine equipment, precision transmission, etc.

We exported gear rack in huge quantity to Europe, America, Australia, Brazil, South Africa, Russia and so forth. There may be common gear rack out there and also unique gear rack as per your drawing or samples. Our gear racks produced by CNC machines.

Our gear racks are utilised for window machine, engraving machine, lift machine, opener rack, CNC machine, car, industrial utilization so on.
one) Our gear rack is generated as per DIN requirements by CNC machine
2) The stress angle: 20??/14.5??
3) Module: M0.4-M36/DP1-DP25
4) The maximum length is often 3500mm
five) The materials is often Q235, C45, SS304, SS316L, aluminum, copper, nylon and so on.
Our gear racks are employed for window machine, engraving machine, lift machine, opener rack, CNC machine, automobile, industrial usage so on.
Industrial Gear Rack
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We will also provide Construction lift gear rack,American common gears racks,steel gear rack,helical gear rack,versatile gear racks,power steering rack,steering gear rack ,stainless steel gear rack ,round rack gear ,nylon gear rack ,spur gear rack ,boston gear rack ,audia gear rack ,gears racks ,rack and pinion gear
one. Wealthy field expertise given that 1988.
two. Wide arrange products line, such as plastics sheet/rod/parts/accessories: MC NYLON, OIL NYLON, POM, UHMW-PE, PU, PETP, Computer, PTFE, PVDF, PPS, PEEK, PAI, PI, PBI ect.
3. Manufacture, layout and processing service as per your demand
one. Superior Tensile power;
2. Substantial impact and notching affect strength;
3. High heat deflection temperature ;
4. Large power and stiffness;
5. Good glide and limp house characters;
six. Fantastic chemical stability against organic solvents and fuels;
seven. Resistant to thermal aging (applicable temperature between -50??C and 110??C;
8. Dimension alternation by humidity absorption has to be thought of;

Shaft sleeve, bearing bush, lining, lining plate, gear;
Worm gear, roller copper guidebook rail, piston ring, seal ring, slide block;
Spheric bowl, impeller, blade, cam, nut, valve plate,
Pipe, stuffing box, rack, belt pulley, pump rotor, and so forth.rack pinion gear for elevator in stockoperator Steel and Nylon gear rack SPUR GEAR RACK AND PINION nylon gear rack iron gear rack We warmly welcome prospects the two in your own home and abroad to speak to us to negotiate business enterprise, exchange info and cooperate with us.

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November 19, 2020

IN CNC GEAR Manufacturing PLANT, Over 10 OF GEARS Producing LINES:
Gear turning,hobbing,shaving,shaping,grinding,slotting,
broaching , we?¡¥ve produced significant investment..

Our substantial precision equipment can hold a higher good quality prodcuts.CAN DO All of the HEATING System: CARBURIZING/CARBONITRIDING/QUENCHING/NORMALIZING/ANNEALING/REHEATING
2 sets of UBE series multi-purpose chamber(IQ) Japan furnace;
two sets of German Ipsen atmosphere furnace lines.

9 ton of steel potential for heat remedy a day.
Minimal CARBON STEEL METAL GEARS Little,Tiny STEEL METAL SPUR GEARS!
From straightforward 2-axis turning to 7-axis, turn-mill-drill CNC Swiss-type machines, we are equipped which has a full line of CNC equipment from your following manufactures:
molding machines/ stamping machines
automated lathe machines/ spring machines.
Surface: as your necessity
OUR CLEANSES
1.Material:C 45# steel ,stainless steel or other necessary supplies.
two.Sprockets can be manufactured in accordance the customer?¡¥s drawings
Our primary goods: Ultra large molecular weight polyethylene, MC nylon, PA6, POM, HDPE, PP,PU, Pc, PVC, ABS, ACRYLIC,PTFE, PEEK, PPS,PVDF.
three.Heat remedy: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on in accordance the prerequisites..

4. Inspection: All objects are checked and examined completely through each doing work procedure and immediately after production will likely be reinspected.
Gear transmission refers towards the gadget that transmits motion and electrical power in the gear pair. It truly is by far the most broadly made use of mechanical transmission technique in modern day tools. Its transmission is additional exact, higher efficiency, compact structure, reputable operation and prolonged services existence.

Our gears is usually heat treated, hardened, oil immersed in accordance to client wants.

The gear is extensively employed in market, vehicle, power resources, motor, bicycle, electrombile.
Substantial PRECISION Custom SPUR HELICAL GEAR
Spur gears are widely accepted because the most effective sort of gearing answer, once the application of transmitting energy and uniform rotary movement from one particular parallel shaft to one more is required. Established from the center distance, spur gears develop a regular working pace drive. This drive pace may be decreased or elevated through the variable amount of teeth that exist in the driving gear.
Form: BEVEL GEAR
Manufacturing Method: Lower Gear
Toothed Portion Shape: Bevel Wheel
Principal Buyer: Electric instrument factory
Export Markets: Global
Smaller PINION STEEL DOUBLE SPUR GEAR
Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing,
ELECTROPLATING, ANODIZING And so on.
Black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic,We will make customers?¡¥ satisfactory solutions according to your samples or drawings provided by buyers. To the completion of the product, we also require to understand his material, heat treatment method requirements and surface treatment method prerequisites. We are a factory with 40 years of manufacturing practical experience, welcome to check with.
we utilize the most up-to-date machining technological innovation by using a wide assortment of capabilities to meet your demands. Our manufacturing services contain 3-5 axis milling, lathes, grinding, and so on, and state with the artwork metrology. With these machines, we make complex components within the most productive and exact way. Our manufacturing abilities allow us to produce your portion from prototype to mass manufacturing for the most exact of jobs.
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November 18, 2020

PTO is usually a splined drive shaft that’s typically placed on tractors or is often applied to supply electrical power backup to a separate machine.

The PTO shafts that we present comprises of two carden joints and telescopic couplings. Tractor side and put into action side would be the two ends of those shafts. The implement side features a shear bolt variety yoke and includes security guards.
one, Materials: Carbon steel/ stainless steel/ aluminum alloy/ copper/bronze/iron/etc.

2, OEM or as per sample or drawing

three, Surface: Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating etc.

four, Approach: Forging, Stamping, Machining, Metalworking, Sheet Metal Bending, Surface Treatment, Heat Treatment method, Gridding, Milling, wire EDM, Linear Cutting and so on.

five, Precision: OEM/ODM is available
The electrical power take-off (PTO) is often a sophisticated mechanism, enabling implements to draw power from the engine and transmit it to an additional application. It operates as a mechanical gearbox which may be mounted over the vehicle?¡¥s transmission.
CHINA FACTORY LARGEBRASS MILLING AND ALUMINUM CASTING MOLDS Manufacturer
We’re the manufacturer to provide Japanese tractor spare elements,specially for kubota,iseki,yanmar,and so forth.
We’re supplying and exporting Japanese tractor components as the following models
¡§C Kubota model: B5000, B7000, B1400, B1600
¡§C YM model: YM F14, YM1100, YM F1401/1901,YM F35
¡§C Iseki model: TX1300, TX1410,TU1400-1500
UNIVERSAL JOINT MECHANICAL COMPORENTS MACHINE TRACTOR PTO SHAFT Components UNIVERSAL JOINT
Tubes or Pipes

We?¡¥ve currently received Triangular profile tube and Lemon profile tube for the many series we deliver.

And we’ve some star tube, splined tube as well as other profile tubes but only to get a sure sizes.
We specializing while in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more.
5 End yokes

We have acquired 13 sorts of splined yokes and 8 types of plain bore yokes. I will suggest the usual form to your reference.

You may also send drawings or images to us for those who are not able to obtain your item in our catalog.

6 Safety products or clutches

I will attach the facts of security devices for your reference. We have currently have Free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).

seven For any other a lot more special requirements with plastic guard, connection process, colour of painting, package, and so on., please come to feel free to allow me know.
The Gearboxes are designed for connecting gear pumps to farm tractor electrical power get offs (PTO). Output pace of power take offs is 540rpm which could be compared with the right running speeds of hydraulic pumps. Diverse input working speeds also can be ideal,presented that the PTO gearbox output pace isn’t going to exceed 3000 rpm.
Housing
Manufactured in shell-cast aluminum or in substantial mechanical resistance cast iron.
Torques
The torque figures outlined inside the technical charts of every one of the PTO Gearboxes refer to continuous duty cycles. Torques beneath intermittent doing work ailments might be exceeded by 20%.
Maintenance
Please verify the oil level by way of the particular oil window every 50 hrs. Working temperatures really should not exceed 120 degrees celcius underneath continuos duty cycle.
one. Tubes or Pipes
We’ve currently received Triangular profile tube and Lemon profile tube for all of the series we present.
And we have some star tube, splined tube and various profile tubes essential by our clients (for a specified series). (Please notice that our catalog doesnt include each of the objects we produce)
If you would like tubes other than triangular or lemon, please deliver drawings or images.

two.Finish yokes
We’ve got numerous types of quick release yokes and plain bore yoke. I’ll suggest the typical kind for the reference.
It is possible to also send drawings or pics to us should you are unable to come across your item in our catalog.

three. Security devices or clutches
I will attach the facts of security products for your reference. We’ve previously have Absolutely free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).

4.For almost any other extra special prerequisites with plastic guard, connection approach, colour of painting, bundle, and so on., please truly feel totally free to let me know.

Functions:
1. We’ve been specialized in designing, manufacturing drive shaft, steering coupler shaft, universal joints, which have exported for the USA, Europe, Australia and so on for a long time
two. Application to all kinds of common mechanical scenario
three. Our items are of large intensity and rigidity.
four. Heat resistant & Acid resistant
five. OEM orders are welcomed
The Gearboxes are made for connecting gear pumps to farm tractor electrical power get offs (PTO).Output pace of electrical power take offs is 540rpm which can be in contrast together with the proper working speeds of hydraulic pumps.Different input working speeds can also be appropriate,presented that the PTO gearbox output velocity will not exceed 3000 rpm.

Gears
Manufactured in Steel UNI 18 PCR M03.Stub teeth guarantee very large resistance and run very quietly.

Shafts
Made in steel UNI 16 CRN4.They are coupled with splined gears and are intended to stand the torque values stated during the catalogue.

Lubrication
90 gear oil must be put in the pto gearbox prior to use, change the oil after the first 60-80 hrs and then each 12 months or 1500 hrs which ever falls first.

Servicing
Please test the oil degree via the specific oil window each and every 50 hours.Working temperatures really should not exceed 120 degrees celcius underneath continuos duty cycle.

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November 17, 2020

Producer supplier exporter of bush chains

We specializing within the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more.
Taper Lock Pulley V Belt Pulley
We present higher good quality Taper Lock Pulley V Belt Pulley in aggressive price
v pulley, v belt pulleys, taper lock pulley,v belt pulleys ,v pulley,v groove pulleys,v groove belt pulley,taper lock pulley,taper lock v belt pulleys,taper lock bushing pulley,taper lock pulleys/ taper bore pulley,significant v belts pulley,double v belts pulley,cast iron v belt pulleys belt pulley,variable pace v belt pulley,v belt pulley split pulley,cast iron v belts pulley
V-BELT PULLEY INTRODUCE:
V- belt pulley of different varieties ( based on sort and width of belts). The material used is cast iron EN-GJL-250 UNI EN 1561, and for only a couple of forms it’s steel C45 E UNI EN 10083-1. They have a tiny prebore that will be machined in accordance with customers?¡¥ specifications. Additionally essentially the most popular sorts can be found also with taperlock bore.
V BELT PULLEY Specifications
a) Vbelt pulley for taper bushing: SPZ, SPA, SPB, SPC
b) Adjustable velocity V-belt pulleys and variable pace pulleys c) Flat belt pulleys and conveyor belt pulleys
?¡è AMERICAN Normal:
a) Sheaves for taper bushing: 3V, 5V, 8V
b) Sheaves for QD bushings: 3V, 5V, 8V
c) Sheaves for split taper bushing: 3V, 5V, 8V
?¡è We are able to Present THE RANG Size DIAMETER 62MM~2000MM
d) Sheaves for 3L, 4L or even a, and 5L or B belts: AK, AKH,2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK e) Adjustable sheaves: poly V-pulley, multi-pitch H, L, J, K and M
High quality Timing Pulley Light Fat Industrial Nylon Plastic Pulley V Belt Pulley
1.Materials: Aluminium alloy,Carton steel, Cast iron, Stainless steel timing belt pulleys
2.Surface vpulley treament: Anodizing, Blackening, Zinc Plating, Phosphatiing
3. Teeth Number from 9 to 216; O.D. from 10mm to 1000mm;
4. Timing belt pulleys MXL, XL, L, H and XH; T2.5, T5, T10, AT5,AT10; 3M,5M,8M and 14M S3M, S5M, S8M, 14MGT, 8MGT, RPP8M
5. Taper bush and polit bores
six. Timing pulley bar 3M,5M,8M,MXL,XL,L T2.5 T5 T10 AT5 and AT10
1) Strong layout, appropriate for heavy lifting.
2) The bearing housing and steel tube are assembled and welded which has a concentric automatic.
car
4) The bearing end is constructed to make certain the roller shaft and bearing can be firmly connected.
air compressors
6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA conventional.
belt conveyor drive drum pulley
About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so forth. Extra particulars, please contact us.
Is usually utilised for tractors
three) Cutting with the steel tube and bearing is carried out together with the utilization of a digital automobile device/machine/equipment..
backyard cutter
5) Fabrication in the roller is effected by an automobile gadget and 100% examined for its concentricity.
welcome your inquiries
seven) The casing is produced with highly composite, anti corrosive alloy.
1) European standards :
a) V-belt pulley for taper bushing: SPZ, SPA, SPB, SPC; as much as ten grooves

b) Adjustable pace V-belt pulleys and variable speed pulley

c) Flat belt pulleys and conveyor belt pulleys

two) American specifications:

a) Sheaves for taper bushing: 3V, 5V, 8V

b) Sheaves for QD bushings: 3V, 5V, 8V

c) Sheaves for split taper bushing: 3V, 5V, 8V

d) Sheaves for 3L, 4L or maybe a, and 5L or B belts: AK, AKH, 2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK

e) Adjustable sheave: poly V-pulley, multi-pitch H, L, J, K and M
Why Choose Us
one) Practical experience in casting for above 15 years and served shoppers all about the world.
two) Normal materials in accordance with technical drawing
three)Stable good quality
four) On-time delivery
five) Aggressive rate and excellent support
6) Positive customer feedback from domestic and worldwide market place
7) International advanced-level equipment for instance CNC, numerical lathes, furnance, welding
tools, CMM and detect &testing equipment we utilized to guarantee our product?¡¥s high quality.
8) OEM service, your demand is our pursued.
9) ISO9001:2008 and TS16949 top quality control
10) Conventional: ASTM BS DIN etc

ep

November 16, 2020

Bush Chains
As one of top motor coupling manufacturers, suppliers and exporters of mechanical merchandise, We offer bush chains and many other merchandise.
Manufacturer supplier exporter of bush chains
We specializing in the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more.
We now have exported our merchandise to clientele all over the planet and earned a great track record for the reason that of our superior item high quality and after-sales services.
We warmly welcome buyers each in the home and abroad to get hold of us to negotiate company, exchange information and cooperate with us.
we’re 1 specialist chain factory ,making each common roller chains and nonstandard chains,A and B series roller chain,straight side roller chain,H series of roller chain, motocycle chain ,other roller chain .
Zinc-plated,Nickel-plated,Docromet-plated and so forth.Comply with the normal of ANSI,ISO,DIN,BSetc.and in addition with distinct attachment. Quality is often guaranteed!
Our products have passed ISO:9001 good quality management method and stand the finish users?¡¥ ordeal. We devote ourselves to manufacture the high-quality items with aggressive costs, we know the industries properly, for that reason from style and design to materials choice, until manufacturing technique is as much as the substantial standard, meanwhile our organizing staff and international workforce will ensure the punctual delivery.
Timing Bush Chains for Car Engine
1. Material: Stainless steel / Alloy steel / Made to buy
2. Surface Treatment: Zinc-Plated / Nickel-Plated / Shot Peening / Blackening
3. Chain Type: Roller chains, Drive chains,Conveyor Chains, Hollow Pin Chains,Welded chains, Steel Pin Chains, Palm oil chains,Sugar Mill Chains.ect.
Transmission Precision Bush Chains
A lifting chain is rigging tools made use of with hoists, cranes, and winches in materials managing applications. An arrangement termed a chain sling is often utilised since the lifting component connecting the hoisting gadget for the load. A chain sling includes a master website link and one particular or additional chain legs with hooks.
Transmission Precision Roller and Bush Chains
Utilized industrial transmission roller chains;Industrial and agricultural machinery, like conveyors,wire¡§C and tube¡§Cdrawing machines, printing presses, vehicles, motorcycles, and bicycles.It consists of a series of quick cylindrical rollers held collectively by side links.It can be a straightforward, reliable, and efficient suggests of electrical power transmission.
Top quality orientation: Above the average, mainly exported to USA, Europe, Asia and so on.
Strictly in accordance: ISO/ANSI/DIN regular.
Rate orientation: Price-performance ratio is extremely large.
Stainless Steel Hollow Pin Bush Chains Conveyor Chain Roller transmission bush double flex chain Side Bow Chain The Sleeve Chain/ Bush Chain/motorcycle chain high power bucket elevator conveyor bush roller chain
We’re experienced supplier of chains
Multi strand sizes accessible; as much as 5 strand, for decide on size regular attachment accessible
10.Chains from 04b~16b are with spring clip, other are riveted; cottered layout
is available for size 80 to 240
Stainless steel chain and nickel plated chains is available; particular style and design also readily available
(i.e., oven conveyor) and we are able to create as per material your requests, usually stainless steel chains materials is SS304, in case you want SS316 or SS316L etc. it is actually out there also
This bush chain with a diminished amount of components, has proved to become notably thriving in high duty, substantial abrasion application where lubrication is not really achievable. Our steel bush chains are actually proving efficiency in mill duty centrifugal discharge elevators inside the more difficult applications encountered during the cement business.

China wholesaler One-Button CZPT Shaft Output Cycloidal Gearbox for Impact and Loading Situations supplier

Product Description

One-Button CHINAMFG Shaft Output Cycloidal Gearbox for Impact and Loading Situations

< ABOUT TILI

 

Technical data

 

Product Name One-Button CHINAMFG Shaft Output Cycloidal Gearbox for Impact and Loading Situations
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Materials Used in Manufacturing Cycloidal Gearboxes

Cycloidal gearboxes are constructed using a variety of materials to ensure durability, strength, and efficient operation. Some common materials used include:

  • Steel: Steel is a popular choice due to its high strength and durability. It can withstand heavy loads and provides excellent wear resistance, making it suitable for industrial applications.
  • Aluminum: Aluminum is chosen for its lightweight properties and corrosion resistance. It’s often used in applications where weight is a concern, such as aerospace and robotics.
  • Cast Iron: Cast iron offers good heat dissipation and is known for its high resistance to wear and shock. It’s commonly used in heavy-duty applications that require high torque and strength.
  • Alloys: Various alloy combinations can be used to enhance specific properties such as corrosion resistance, heat resistance, and strength.
  • Plastics and Composites: In some cases, plastic or composite materials may be used, particularly in applications where low noise, lightweight construction, and corrosion resistance are essential.

The material selection depends on factors like the application’s torque, speed, environmental conditions, and desired performance characteristics. Each material offers a unique set of advantages, allowing cycloidal gearboxes to be customized to meet diverse industrial needs.

cycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

  • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
  • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
  • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
  • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
  • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
  • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
  • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

  1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
  2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
  3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
  4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

China wholesaler One-Button CZPT Shaft Output Cycloidal Gearbox for Impact and Loading Situations   supplier China wholesaler One-Button CZPT Shaft Output Cycloidal Gearbox for Impact and Loading Situations   supplier
editor by CX 2024-05-14

China OEM One-Button CZPT Shaft Output Cycloidal Gearbox with Motor Direct Input Types synchromesh gearbox

Product Description

One-Button CHINAMFG Shaft Output Cycloidal Gearbox with Motor Direct Input Types

< ABOUT TILI

 

Technical data

 

Product Name One-Button CHINAMFG Shaft Output Cycloidal Gearbox with Motor Direct Input Types
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Materials Used in Manufacturing Cycloidal Gearboxes

Cycloidal gearboxes are constructed using a variety of materials to ensure durability, strength, and efficient operation. Some common materials used include:

  • Steel: Steel is a popular choice due to its high strength and durability. It can withstand heavy loads and provides excellent wear resistance, making it suitable for industrial applications.
  • Aluminum: Aluminum is chosen for its lightweight properties and corrosion resistance. It’s often used in applications where weight is a concern, such as aerospace and robotics.
  • Cast Iron: Cast iron offers good heat dissipation and is known for its high resistance to wear and shock. It’s commonly used in heavy-duty applications that require high torque and strength.
  • Alloys: Various alloy combinations can be used to enhance specific properties such as corrosion resistance, heat resistance, and strength.
  • Plastics and Composites: In some cases, plastic or composite materials may be used, particularly in applications where low noise, lightweight construction, and corrosion resistance are essential.

The material selection depends on factors like the application’s torque, speed, environmental conditions, and desired performance characteristics. Each material offers a unique set of advantages, allowing cycloidal gearboxes to be customized to meet diverse industrial needs.

cycloidal gearbox

Patents Associated with Cycloidal Gearbox Designs

Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:

  • Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
  • Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
  • Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
  • Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.

These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.

cycloidal gearbox

Principle of Cycloidal Gearing

Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.

The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.

As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.

Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.

China OEM One-Button CZPT Shaft Output Cycloidal Gearbox with Motor Direct Input Types   synchromesh gearbox	China OEM One-Button CZPT Shaft Output Cycloidal Gearbox with Motor Direct Input Types   synchromesh gearbox
editor by CX 2024-05-14

China factory Arrow Series Thrust Bearing Rubber Extrusion Gearbox components of gearbox

Product Description

Overview

Product Description 

Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed

Advantages

  • Absorption of very high torques and axial forces
  • No need for separate thrust housing & bearing.
  • Easy alignment (screw directly fits into the vore of gear box)
  • Easy to assemble & dismantle.
  • Very heavy duty spherical roller thrust bearing is provided.
  • Power saving. (you may save up to 20 % power.)
  • Less requirement of space.
  • For bigger sizes water cooling is provided 
  • No maintenance required except periodic oil level checking.
  • Higher productivity 

Features

 

  • Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
  • The gearboxes are available with co-rotating and counter rotating variants
  • To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
  • High torque and high speed output rate

 

Processing Characteristics of Screw Shaft:

1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
 

Basic Info.
 

Warranty: 1 year Weight (KG):
500 KG
Place of Origin:
HangZhou, China
Gearing Arrangement:
helical
ratio:
8-20
Output Torque:
2*176
 
standard:
JB/T8853-2001
Certificate:
CE
Heat treatment:
High-frequency Hardening
Efficiency:
94%~98%(depends on the transmission stage)
Customized support:OEM ODM Input/output shaft material
40Cr
Package:
Wooden case
 
Mount position:
Flange, hollow shaft, CHINAMFG shaft
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. advantage:
excellent quality
Reduction radio:
3:1
 
Mount Position:
Horizontal Foot Mounted Vertical
 
Input Speed:
1500
 
Output Speed:
500
 

Packaging & delivery

Packing: wooden case packing

 
Port: HangZhou Port  

Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:

  • Paint and lacquer industry
  • Washing agent industry
  • Foodstuff industry (e.g. bread, pasta)
  • Animal-feed industry (dog, cat other animal food 

Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year 

Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.

Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.

Product Service

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have 5 sales people online,

and whether you have any question

can be solved through online

communication.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

Exhibition

Certificate

Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.

FAQ

 

1.  Q: How about Arrow Machinery?

     R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong  

        team which has substantial experience in R&D, manufacture, technique and sales service and has

        specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity? 
    R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200

       models of extruders and spare parts. 

3. Q:What’s the delivery time? 

    R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough

        for customized, normally within 20days .

4. Q:How about the gearbox quality and price? 
    R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
    R: 3~5years life time for nitriding ones and bimtallic ones will be longer 
        One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there? 
   R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick        you up.
7.Q:How to contact with you? 
   R:just reply to me if have any question. 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Samples:
US$ 3600/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Materials Used in Manufacturing Cycloidal Gearboxes

Cycloidal gearboxes are constructed using a variety of materials to ensure durability, strength, and efficient operation. Some common materials used include:

  • Steel: Steel is a popular choice due to its high strength and durability. It can withstand heavy loads and provides excellent wear resistance, making it suitable for industrial applications.
  • Aluminum: Aluminum is chosen for its lightweight properties and corrosion resistance. It’s often used in applications where weight is a concern, such as aerospace and robotics.
  • Cast Iron: Cast iron offers good heat dissipation and is known for its high resistance to wear and shock. It’s commonly used in heavy-duty applications that require high torque and strength.
  • Alloys: Various alloy combinations can be used to enhance specific properties such as corrosion resistance, heat resistance, and strength.
  • Plastics and Composites: In some cases, plastic or composite materials may be used, particularly in applications where low noise, lightweight construction, and corrosion resistance are essential.

The material selection depends on factors like the application’s torque, speed, environmental conditions, and desired performance characteristics. Each material offers a unique set of advantages, allowing cycloidal gearboxes to be customized to meet diverse industrial needs.

cycloidal gearbox

Safety Measures for Operating Cycloidal Gear Systems

Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:

  • Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
  • Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
  • Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
  • Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
  • Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
  • Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
  • Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
  • Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
  • Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
  • Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
  • Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
  • Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
  • Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.

Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

  1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
  2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
  3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
  4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

China factory Arrow Series Thrust Bearing Rubber Extrusion Gearbox   components of gearbox	China factory Arrow Series Thrust Bearing Rubber Extrusion Gearbox   components of gearbox
editor by CX 2024-04-24

China Good quality Bwy2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production gearbox design

Product Description

 BWY2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production 

< ABOUT TILI

 

Technical data

 

Product Name  BWY2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

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Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Distinguishing Features of Cycloidal Gearboxes

Cycloidal gearboxes, also known as cycloidal drives or cycloidal reducers, possess distinct characteristics that set them apart from other types of gearboxes:

  • Principle of Operation: Cycloidal gearboxes utilize the principle of cycloidal motion, where input shaft movement is transformed into eccentric motion of the cycloidal disc. This unique mechanism results in smooth and consistent output motion.
  • Compactness: Cycloidal gearboxes are renowned for their compact size and high torque density. The concentric design of the components contributes to their ability to transmit substantial torque in a relatively small package.
  • Tooth Profile: Cycloidal gearboxes employ specialized cycloidal teeth, which involve both pinwheel and roller gears. This distinctive tooth profile contributes to the characteristic smooth and vibration-free operation.
  • Reduction Mechanism: They often employ multi-lobed cam gears that interact with the pins on the cycloidal disc, resulting in multiple gear engagements per revolution and improved load distribution.
  • Motion Control: Cycloidal gearboxes offer high positional accuracy and motion control due to the eccentric motion of the disc, making them suitable for robotics, automation, and precision applications.
  • Backlash: They typically exhibit low backlash due to the nature of the engagement mechanism, making them advantageous for applications requiring precise and reversible motion.
  • Applications: Cycloidal gearboxes are commonly used in various industries, including robotics, packaging, material handling, printing, and more, where their compactness, precision, and efficiency are valued.

These distinguishing features contribute to the unique capabilities and benefits of cycloidal gearboxes in specific applications.

cycloidal gearbox

Maintenance Requirements for Cycloidal Gearboxes

Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:

  • Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
  • Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
  • Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
  • Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
  • Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
  • Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
  • Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.

Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

  1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
  2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
  3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
  4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

China Good quality Bwy2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production   gearbox design		China Good quality Bwy2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production   gearbox design
editor by CX 2024-04-23

China Professional Advance 120c Marine Gearbox synchromesh gearbox

Product Description

Advance 120C Light High Speed Marine Gearbox for Boats 

120C marine gearbox possesses functions of speed reduction, ahead and astern, clutching and de-clutching, and bearing propeller thrust. Featuring in compact in structure, small in volume and light in weight, it can match high-speed engine to form ship power unit.

120C marine gearbox is suitable for small and medium boats such as yacht, traffic, passenger and cargo boats.
 

Input speed 1000-2500r/min
Reduction ratio 1.48,1.94,2.45 Trans. capacity 0.10kw/r/min
2.96 0.09kw/r/min
3.35 0.08kw/r/min
Control way Push-and-pull flexible shaft, electrically
Rated thrust 25KN
Center distance 180mm
L×W×H 432×440×650mm
Net weight 225kg
Flywheel 6135Ca,SAE14,11.5
Bell housing 6135Ca,SAE1,2,3

HCQ/HCA/HCM/HCV series light high-speed marine gearboxes self-developed by the company are designed of power ranging 20kW~2300kW, ratio ranging 1.5~3.5:1 and complete in specifications. Product with ‘Q’ in code is with cast iron housing, with ‘M’ aluminum housing and with ‘A’ and ‘V’ with down angle transmission structure. These products enjoy high market share, are widely used on various yacht, traffic boat, passenger boat. Product design and manufacturing capability are in national leading and international advanced level. Main features: 1. Possess functions of clutch & de-clutching, speed reduction and bearing propeller thrust; 2. Compact in structure, small in volume and light in weight; 3. High rated input speed and high manufacturing precision; 4. Good complete-machine performance, low noise and small vibration; 5. Match high-speed diesel engine, mainly used on medium-to-small high-speed boats; 6. Apply mechanical and automatic control, realizing local emergent control and remote control of the gearbox.

 
 

ADVANCE HCD800 – 3,429:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-HCD800-3,429
Brand Advance
Model HCD800
Ratio 3,429:1
Power 1530 HP @ 1800 RPM
Max. Power 1530 HP @ 1800 RPM
RPM Range 1000-1800
Rated propeller thrust 110 kn
N/n 0,85 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-00
Controls Mechanical
Pto Not available
Coupling size 21 /18 inch
Coupling type Rubber block drive, with alu. ring

DIMENSIONS

Vertical offset 450 mm
LxWxH 1056x1280x1341 mm
Net. weight 2200 kg

AVAILABLE ARRANGEMENTS

Ratio 3,96:1 3,429:1 4,167:1 4,391:1 4,905:1 5,474:1 5,889:1
Rate 0,85 hp/rpm 0,80 hp/rpm 0,75 hp/rpm 0,70 hp/rpm

ADVANCE 135A – 5,06:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-135A-5,06
Brand Advance
Model 135A
Ratio 5,06:1
Power 212,4 HP @ 1800 RPM
Max. Power 236 HP @ 2000 RPM
RPM Range 1000-2000
Rated propeller thrust 29,4 kn
N/n 0,118 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-1
Controls Mechanical/ electrical
Pto Not available
Coupling size 14 inch
Coupling type Rubber block drive, with alu. ring

DIMENSIONS

Vertical offset 225 mm
LxWxH 578x744x830 mm
Net. weight 470 kg

AVAILABLE ARRANGEMENTS

Ratio 2,03:1 2,59:1 3,04:1 3,62:1 4,11:1 4,65:1 5,06:1 5,47:1 5,81:1
Rate 0,134 hp/rpm 0,125 hp/rpm 0,118 hp/rpm 0,103 hp/rpm 0,094 hp/rpm

ADVANCE HCD600A – 5,44:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-HCD600A-5,44
Brand Advance
Model HCD600A
Ratio 5,44:1
Power 972 HP @ 1800 RPM
Max. Power 1134 HP @ 2100 RPM
RPM Range 1000-2100
Rated propeller thrust 90 kn
N/n 0,54 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-00
Controls Mechanical
Pto Not available
Coupling size 21 /18 /14 inch
Coupling type Rubber block drive, with alu. ring/(high) flexible coupling

DIMENSIONS

Vertical offset 415 mm
LxWxH 745x1094x1271 mm
Net. weight 1550 kg

AVAILABLE ARRANGEMENTS

Ratio 3,32:1 4,7:1 4,18:1 4,43:1 5,44:1 5,71:1 5:1
Rate 0,65 hp/rpm 0,62 hp/rpm 0,54 hp/rpm 0,6 hp/rpm

ADVANCE HC400 – 4,06:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-HC400-4,06
Brand Advance
Model HC400
Ratio 4,06:1
Power 684 HP @ 1800 RPM
Max. Power 684 HP @ 1800 RPM
RPM Range 1000-1800
Rated propeller thrust 82 kn
N/n 0,38 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-0/sae-1
Controls Mechanical/ electrical
Pto Not available
Coupling size 18 /16 /14 inch
Coupling type Rubber block drive, with alu. ring/(high) flexible coupling

DIMENSIONS

Vertical offset 264 mm
LxWxH 843x950x890 mm
Net. weight 820 kg

AVAILABLE ARRANGEMENTS

Ratio 1,5:1 1,77:1 2,04:1 2,5:1 3,25:1 3,38:1 3,42:1 3:1 4,06:1 4,61:1 4,94:1
Rate 0,45 hp/rpm 0,38 hp/rpm 0,25 hp/rpm

ADVANCE D300A – 4:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-D300A-4
Brand Advance
Model D300A
Ratio 4:1
Power 630 HP @ 1800 RPM
Max. Power 805 HP @ 2300 RPM
RPM Range 1000-2300
Rated propeller thrust 60 kn
N/n 0,35 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-0/sae-1
Controls Mechanical/ electrical
Pto Available
Note If using flexible couping, rate will rise 8%
Coupling size 18 /16 /14 inch
Coupling type Rubber block drive, with alu. ring/(high) flexible coupling

DIMENSIONS

Vertical offset 355 mm
LxWxH 786x920x1040 mm
Net. weight 940 kg

AVAILABLE ARRANGEMENTS

Ratio 4,48:1 4:1 5,05:1 5,52:1 5,9:1 6,56:1 7,06:1 7,63:1
Rate 0,33 hp/rpm 0,35 hp/rpm 0,30 hp/rpm 0,25 hp/rpm 0,20 hp/rpm 0,17 hp/rpm

Main Data
 

Input speed 1000-2500r/min
Reduction ratio 4.00 Trans. capacity 0.257kw/r/min
4.48 0.243kw/r/min
5.05 0.221kw/r/min
5.52,5.90 0.184kw/r/min
6.56,7.06 0.147kw/r/min
7.63 0.125kw/r/min
Control way Push-and-pull flexible shaft, electrically, pneumatically
Rated thrust 60KN
Center distance 355mm
L×W×H 786×980×1041mm
Net weight 940kg
Flywheel 12V135,SAE18,16,14
Bell housing 12V135,SAE0,1

 

 
Our Service

Pre-Sales Service

* Inquiry and consulting support. 
* Sample testing support. 
* View our Factory.

After-Sales Service

* Training how to instal the machine, training how to use the machine. 
* Engineers available to service machinery overseas.

 

model ratio Rate
(HP/rpm)
Engine
speed(rpm)
overall
dimension
L*W*H(mm)
Net
Weight
(kgs)
MARINE  GEARBOX  6 2.52  3.05  3.5 0.0044 1000~2100 350× 316× 482 58
MARINE  GEARBOX  16A 2.07  2.48  2.95  3.35  3.383 0.012 1000~2000 422× 325× 563 84
MARINE  GEARBOX  MD571 1.56  1.88  2.63 0.009~0.012 4000 281× 230× 221 15
MARINE  GEARBOX  MA100 1.6  2.0  2.55  3.11  3.59  3.88 0.006~0.009 1500~3000 236× 390× 420 75
MARINE  GEARBOX  MA125 2.03  2.46  3.04  3.57  4.05  4.39  4.7 0.011~0.02 1500~3000 291× 454× 485 115
MARINE  GEARBOX  MA142 1.97  2.52  3.03  3.54  3.95  4.5  5.06  5.47 0.013~0.03 1500~2500 308× 520× 140
MARINE  GEARBOX  40A 2.07  2.96  3.44 0.571~0.03 750~2000 414× 610× 620 225
MARINE  GEARBOX  MB170 1.97  2.52  3.03  3.54  3.96  4.50  5.06  5.47  5.88 0.571~0.039 1000~2500 485× 610× 656 240
MARINE  GEARBOX  HCU65 2.045  2.50  3.068  3.427 0.045 1000~2200 504× 600× 808 260
MARINE  GEARBOX  HC65 1.53  2.03  2.50  2.96 0.044~0.048 1000~2500 311× 460× 544 130
MARINE  GEARBOX  120B 2.03  2.81  3.73 0.044~0.088 750~1800 605× 744× 770 400
MARINE  GEARBOX  120C 1.48  1.94  2.45  2.96  3.35 0.08~0.1 1000~2500 352× 694× 650 225
MARINE  GEARBOX  MV100 1.23  1.62  2.07  2.52  2.87 0.08~0.1 1500~3000 390× 630× 580 220
MARINE  GEARBOX  HCV120 1.509  2.016  2.524 0.076~0.01 1500~2500 502× 600× 847 300
MARINE  GEARBOX  135 2.03  2.59  3.04  3.62  4.11  4.65  5.06  5.47  5.81 0.070~0.10 1000~2000 578× 744× 830 470
MARINE  GEARBOX  MB242 3.04  3.52  3.95  4.53  5.12  5.56  5.88 0.074~0.013 1000~2500 442× 744× 763 385
MARINE  GEARBOX  HC138 2.52  3.0  3.57  4.05  4.45 0.11 1000~2500 520× 792× 760 360
MARINE  GEARBOX  HC200 1.48  2.0  2.28 0.147 1000~2200 430× 744× 708 280
MARINE  GEARBOX  MB270A 4.05  4.53  5.12  5.50  5.95  6.39  6.82 0.088~0.147 1000~2500 594× 810× 868 675
MARINE  GEARBOX  HCV230 1.485  1.956  2.483 0.146~0.184 1000~2200 568× 620× 1571 450
MARINE  GEARBOX  HCQ300 1.06  1.46  2.05  2.38 0.235~0.250 1000~2300 533× 681× 676 360
MARINE  GEARBOX  300 2.04  2.54  3.0  3.53  4.1  4.61  4.94  5.44 0.125~0.257 1000~2300 638× 870× 864 740
MARINE  GEARBOX  D300 4.0  4.48  5.05  5.52  5.90  6.56  7.06  7.63 0.125~0.257 1000~2300 638× 920× 1040 880
MARINE  GEARBOX  T300 6.03  6.65  7.04  7.54  8.02 0.221~0.243 1000~2300 640× 920× 1110 1120
MARINE  GEARBOX  HCV400 1.388  2.0 0.274~0.30 1000~1800 780× 740× 1192 650
MARINE  GEARBOX  HC400 2.04  2.50  3.0  3.42  4.06 0.279~0.331 1000~1800 641× 890× 890 820
MARINE  GEARBOX  HCD400A 3.96  4.33  4.43  4.70  5.0  5.53  5.89 0.272~0.331 1000~1800 641× 950× 988 1100
MARINE  GEARBOX  HCT400A 6.096  6.49  6.93  7.42  7.95  8.40  9.0  9.47 0.243~0.331 1000~2100 784× 992× 1130 1450
MARINE  GEARBOX  HCT400A~1 8.15  8.69  9.27  9.94  10.60  11.46  12 0.262~0.331 1000~2100 869× 1100× 1275 1500
MARINE  GEARBOX  HC600A 2.0  2.48  3.0  3.58  3.89 0.40~0.48 1000~2100 745× 1094× 1126 1300
MARINE  GEARBOX  HCD600A 4.18  4.43  4.70  5.0  5.44  5.71 0.40~0.48 1000~2100 745× 1094× 1271 1550
MARINE  GEARBOX  HCT600A 6.06  6.49  6.97  7.51  8.04  8.66  9.35 0.28~0.44 1000~2100 805× 1094× 1271 1600
MARINE  GEARBOX  HCT600A~1 8.23  8.82  9.47  10.8  11.65  12.57 0.331~0.441 1000~2100 878× 1224× 1346 1700
MARINE  GEARBOX  750B 1.49  1.97  2.48  2.92 0.55 600~1200 1117× 850× 1170 1600
MARINE  GEARBOX  CHT800 5.57  5.68  5.93  6.43  6.86  7.33  7.84 0.515~0.625 800~1800 1056× 1280× 1425 2000
MARINE  GEARBOX  900 1.46  2.04  2.47  3.0  3.60  4.08  4.63  4.95 0.40~0.66 600~1600 1115× 850× 1310 1600

The delivery moment
We have closely related transportation companies, engineering logistics, containers, air freight, international railways. International ground transportation.
There are many ways to choose, and the shipping cost is even lower. Timeliness is higher.

Our Company

ZheJiang CHINAMFG Power Technology Co., Ltd. is located in HangZhou City, ZheJiang Province. The KangMS POWER brand of the company has become a CHINAMFG brand that has successfully operated in the field of power generation equipment.

Unified R & D and dedicated production

The R & D team at the ZheJiang headquarters formulates unified technical specifications and production processes based on advanced technology and innovative concepts. The production plant in HangZhou, China, through strict international management systems and standard production processes, manufactures high-quality KangMS POWER power generation equipment .

Unified research and development of high-quality production

The R & D and production team at ZheJiang headquarters, power generation equipment and related ancillary products are tailored to the needs of our customers with the purpose of durability and high reliability. Related products have been well received by customers at home and abroad.

Global sales and service network
ZheJiang CHINAMFG Power Technology Co., Ltd. has always focused on providing Kans Ms POWER power system quality products and services to customers at home and abroad. The excellent performance of ZheJiang CHINAMFG Power Technology Co., Ltd. can be seen in industries and projects such as highways, railways, post and telecommunications, water conservancy, airports, factories and mines, and high-rise buildings.

The company has increased its efforts to extend the industry horizontally and vertically. Not only has it vigorously developed “gas generator sets and system engineering, heavy oil power station construction, marine diesel generator sets, ship mainframes and oil supply systems”, and has provided fuel and gas power generation system technology and The full-service of the equipment also focuses on the field of new energy. In the research, development and application of new energy and high-efficiency energy-saving technologies and products, it has created new and characteristic industries, covering the efficient use of solar energy and the integration of biomass energy. Utilization and biogas projects, industrial waste gas, waste heat recovery and utilization, biogas, natural gas, coal bed gas, oilfield associated gas generation and other industrial development of power generation and engineering applications.

The company adapts to the new situation, comprehensively enhances the comprehensive competitiveness of the enterprise, and consistently implements and implements the whole process and all-round of enterprise management, and puts people-oriented, harmonious concepts and modern enterprise management systems in order to standardize and improve the internal management of enterprises. With the development needs of the enterprise, a high-tech, large-scale and strong group company has continuously demonstrated its unique charm and style, and continues to win customers by quality, base itself on the market with credibility, reward society with value, and CHINAMFG the future with strength. Go hand in hand with all sectors of society to create brilliant!

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Marine
Function: Change Drive Direction, Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

|

Customized Request

cycloidal gearbox

Variations in Cycloidal Gearbox Design

Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

  • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
  • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
  • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
  • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
  • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
  • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

cycloidal gearbox

Safety Measures for Operating Cycloidal Gear Systems

Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:

  • Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
  • Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
  • Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
  • Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
  • Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
  • Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
  • Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
  • Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
  • Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
  • Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
  • Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
  • Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
  • Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.

Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.

cycloidal gearbox

What is a Cycloidal Gearbox?

A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.

The operation of a cycloidal gearbox involves a unique mechanism:

  1. Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
  2. Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
  3. Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.

The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.

Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.

China Professional Advance 120c Marine Gearbox   synchromesh gearbox	China Professional Advance 120c Marine Gearbox   synchromesh gearbox
editor by CX 2024-04-22

China Best Sales Bevel Gear Reducer Motor Gearbox 2024 China for Refiner cvt gearbox

Product Description

Product Description

Description of Cycloid Reducer and Cycloid Reducer Motor

Cycloid pin gear reducer is a novel speed reducing constructing which adopt the principle of planet driving. This reducer can be widely applied to many trades such as metallurgy, mine, lift, transportation, chemical, textile, pharmacy, food, etc. This reducer can rotate positively and vertically.

1. Large reduction ratio: the ratio of the single-stage reduction can reach 1/11~1/87, the ratio of the double-stage reduction can reach 1/121~1/7569.

2. High transmissible efficiency: the single-stage transmissible efficiency can reach above 90%due to adopting rolling friction in falling in part such as pin and gear.

3. Small volume ,light weight: this reducer has compacted structure small volume and light weight because of adopting the principle of planet driving so that the input shaft and output shaft in the same axis.

4. Stable running, little noise: the reducer has stable running and little noise because the cycloid pin gear adopt multi-teeth
falling in.

5. Few troubles, long life: because the main parts are made of bearing steel the reducer has good mechanical performance and long life.

6. Strong capacity of endurance against overload and shock, the reducer is suitable for conditions of frequent start and rotate positively.

Specifications of Cycloid Reducer for Model Selection Use

Drawings of Cycloid Reducer and Cycloid Reducer Motor

Packing & Delivery

Packaging Pictures of Worm Gear Reduce and Helical Geared Motor

 

Inner Packing: PP bag with carton;
Outer Packing: Carton boxes and wooden cases;
Leadtime: 20-30 days CHINAMFG order confirm.
 

About Us

Welcome to CHINAMFG Group, China’s leading gearbox manufacturer since 1976. Our journey, spHangZhou over 4 decades, has established us as a benchmark of CHINAMFG in the power transmission industry.
 

We proudly made history in the 1980s by exporting the first China-made reducer and have since maintained our status as China’s top gearbox exporter.Today, we proudly export 70% of our products to more than 40 countries, including key markets like Italy, Germany, the USA, Spain, Brazil, Argentina, Turkey, and India.
 

Our extensive product range includes worm gear reducers, helical gearboxes, shaft-mounted reducers, helical bevel gearboxes, and slewing drives.These products are vital across various sectors, from industrial production equipment, power, and mining to metallurgy, agriculture, construction, and marine, as well as in the burgeoning clean energy sector.
 

Our team of experts, among the world’s best, upholds the highest standards for both standard and OEM products. Driven by innovation and cutting-edge technology, we prioritize quality and our customers’ needs. Our state-of-the-art facilities, equipped with the latest machinery and a team of seasoned professionals, ensure consistent quality and impressive daily output. We’re proud to produce 4,000 units daily, totaling over 1.2 million units annually.
 

We cordially invite you to visit us and witness first hand why CHINAMFG Group is the gem of China’s gearbox manufacturing. Seeing is believing, and we eagerly anticipate demonstrating our expertise and craftsmanship. Join us in driving the future forward.
 

FAQ
Q1. Is your quality good?
A1: Quality never tell lies, we’re the largest manufacturer and exporter of worm gear reducer in Asia, the first reducers and gearboxes manufacturer in China, who has been given license since 1993. Also, we had achieved ISO9001 and CE Certificate among all manufacturers.

Q2. How is your price? Can you offer any discount?
A2: We will give the best price we can base on your needs and the quantities.

Q3. Do you offer any visiting?
A3: Yes! We sincerely invite you to visit us! We can pick you from airport, railway station and so on. Also, we can arrange housing for you. Please let us know in advanced.

Q4. When is the best time to contact you?
A4: You can contact us by email any time, we will reply you ASAP. If you want contact by phone, our working hour is Mon-Sat 9am-17:30pm. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Direction, Speed Changing
Layout: in-Line
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

cycloidal gearbox

Materials Used in Manufacturing Cycloidal Gearboxes

Cycloidal gearboxes are constructed using a variety of materials to ensure durability, strength, and efficient operation. Some common materials used include:

  • Steel: Steel is a popular choice due to its high strength and durability. It can withstand heavy loads and provides excellent wear resistance, making it suitable for industrial applications.
  • Aluminum: Aluminum is chosen for its lightweight properties and corrosion resistance. It’s often used in applications where weight is a concern, such as aerospace and robotics.
  • Cast Iron: Cast iron offers good heat dissipation and is known for its high resistance to wear and shock. It’s commonly used in heavy-duty applications that require high torque and strength.
  • Alloys: Various alloy combinations can be used to enhance specific properties such as corrosion resistance, heat resistance, and strength.
  • Plastics and Composites: In some cases, plastic or composite materials may be used, particularly in applications where low noise, lightweight construction, and corrosion resistance are essential.

The material selection depends on factors like the application’s torque, speed, environmental conditions, and desired performance characteristics. Each material offers a unique set of advantages, allowing cycloidal gearboxes to be customized to meet diverse industrial needs.

cycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

  • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
  • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
  • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
  • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
  • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
  • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
  • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

cycloidal gearbox

Common Applications of Cycloidal Gearboxes

Cycloidal gearboxes find their application in various industries and scenarios where their unique features are advantageous:

  • Robotics: Cycloidal gearboxes are often used in robotic joints and manipulators due to their compact size, high torque capacity, and precision movement.
  • Conveyor Systems: Their ability to handle heavy loads and provide accurate motion makes cycloidal gearboxes suitable for conveyor systems in industries such as manufacturing, food processing, and material handling.
  • Aerospace: In aerospace applications, cycloidal gearboxes are used in satellite mechanisms, aerospace actuators, and precision motion control systems.
  • Medical Devices: The compact design and precise motion capabilities of cycloidal gearboxes are beneficial in medical equipment such as surgical robots and diagnostic devices.
  • Textile Industry: Cycloidal gearboxes are utilized in textile machines for their ability to provide accurate and synchronized movement in the weaving and knitting processes.
  • Automotive: Some automotive applications, such as sunroof mechanisms and power seats, can benefit from the compact size and high torque capacity of cycloidal gearboxes.
  • Printing Industry: The precision and reliability of cycloidal gearboxes are important in printing presses to ensure accurate paper feeding and positioning.
  • Packaging Machinery: In packaging equipment, cycloidal gearboxes can provide the required torque and accuracy for tasks like sealing, labeling, and filling.

These are just a few examples of where cycloidal gearboxes are commonly used, demonstrating their versatility and adaptability across various industries.

China Best Sales Bevel Gear Reducer Motor Gearbox 2024 China for Refiner   cvt gearbox	China Best Sales Bevel Gear Reducer Motor Gearbox 2024 China for Refiner   cvt gearbox
editor by CX 2024-03-26

China best Bld Xld Flange Mounted Vertical Motor Cycloidal Gearbox for Agitator Mixer Mixing Tank differential gearbox

Product Description

PROFESSIONAL MANUFACTURE
— SINCE 1995

BLD XLD Flange mounted vertical motor cycloidal gearbox for agitator mixer mixing tank

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

1. Big Volecity- Reducing Ratio:Ratio of single-stage speed-reducing is 1/11-1/87; Ratio of double stage speed-reducing is 1/112-1/5133;Ratio of three-stage speed-reducing is 1/2057-1/446571;more-stages can be combined according to the requirement.
2. High driving efficiency:Due to adopting rolling engagement in falling-in part, the driving efficiency can reach above 90%.
3. Small in size, light weight: with compacted structure,small size and light weight. Due to adopting the principle of planet driving so that the input and output shaft in the same axis which will integrated with the motor.
4. Long service life: Has good resistance to abrasion because the main driving engaging parts are made of bearing steel and applying rolling friction.
5. Stable running: for most driving procedure, we adopt multi-teeth falling-in. Then the running will be stable with low noise.
6. Convenient dismounting:reasonable structure and design.
7. Strong overloading ability,anti-compact,suitable for
frequently start and double-side rotation.

Product Parameters

 

 

MODEL

X Series

B Series

JXJ Series

SIZE

XWD XWED XLD XLED

BWD BWED BLD BLED BWY BWEY BLEY

JXJL JXJW JXJLED JXJWED

RATIO

Single Stage: 87 

Double Stage:

SPEED RPM

Single Stage: 136/91 88/59 60/40 52/35 43/29 38/23 25/17 21/14 17/12 

Double Stage: 12.4 8 5.2 4.7 3.2 2.5 2 1.8 1.5 1.2 1 0.8 0.7 0.6 0.4 0.3

MOTOR POWER

0.55kw 0.75kw 1.5kw 2.2kw 3kw 4kw 5.5kw 7.5kw 11kw 15kw 18.5kw 22kw 30kw 37kw 45kw 55kw

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.

Detailed Photos

Chinese Gearbox Speed Reducer is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy(metal mills like plate flip machines, ingot pushers, winding machines,cooling bed transfer frames, roller straighteners, roller tables, shears continuous, casting drivers, slabbing mills, wire mills, sheet mills, plate mills), nonferrous metals, coal, building materials, ships, water conservancy(screw pumps, water turbines, centrifugal pumps, raking equipment, aerators, filter presses), electricity, construction machinery, chemical industry (extruders, dough mill, rubber calender, cooling drums, mixers, agitators, toasters, centrifuges), Cranes(slewing gears, luffing gears, travelling gears, hoisting gears), Cane sugar mills, paper machines,cooling towers,dredgers(dumping devices, travelling gears, bucket wheel excavators, cutter heads, traversing gears), conveyors(bucket conveyors, hauling winches, hoist, belt conveyors, goods lifts, apron conveyors, rail travelling gears, escalators), Plate bending machines, cement industry (concrete mixers, breakers, rotary kilns, tube mills, separators, roll crushers) and petrochemical industries.
In all fields of national economy and national defense industry, gearbox reducer products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

 

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CHINAMFG mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CHINAMFG South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CHINAMFG to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|

Order Sample

Flange mounted vertical motor cycloidal gearbox
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Variations in Cycloidal Gearbox Design

Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

  • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
  • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
  • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
  • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
  • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
  • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

cycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

  • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
  • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
  • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
  • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
  • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
  • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
  • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

cycloidal gearbox

What is a Cycloidal Gearbox?

A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.

The operation of a cycloidal gearbox involves a unique mechanism:

  1. Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
  2. Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
  3. Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.

The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.

Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.

China best Bld Xld Flange Mounted Vertical Motor Cycloidal Gearbox for Agitator Mixer Mixing Tank   differential gearbox	China best Bld Xld Flange Mounted Vertical Motor Cycloidal Gearbox for Agitator Mixer Mixing Tank   differential gearbox
editor by CX 2023-12-20

China manufacturer 150BX REA Series 5r/m 0.16KW High Precision Cycloidal Gearbox with Flange gearbox engine

Product Description

150BX REA Series 5r/m 0.16KW High Precision Cycloidal Gearbox with Flange 

Model:150BX-REA-19

More Code And Specification:

E series C series
Code Outline dimension  General model Code Outline dimension The original code
120 Φ122 6E 10C Φ145 150
150 Φ145 20E 27C Φ181 180
190 Φ190 40E 50C Φ222 220
220 Φ222 80E 100C Φ250 250
250 Φ244 110E 200C Φ345 350
280 Φ280 160E 320C Φ440 440
320 Φ325 320E 500C Φ520 520
370 Φ370 450E      

Gear ratio And Specification

E Series C Series
Code Reduction Ratio New code  Monomer reduction ratio
120 43,53.5,59,79,103 10CBX 27.00
150 81,105,121,141,161 27CBX 36.57
190 81,105,121,153 50CBX 32.54
220 81,101,121,153 100CBX 36.75
250 81,111,161,175.28 200CBX 34.86
280 81,101,129,145,171 320CBX 35.61
320 81,101,118.5,129,141,171,185 500CBX 37.34
370 81,101,118.5,129,154.8,171,192.4    
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type

Application:

Company Information

FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !

Application: Machinery, Robotic
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

Maintenance Requirements for Cycloidal Gearboxes

Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:

  • Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
  • Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
  • Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
  • Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
  • Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
  • Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
  • Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.

Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.

cycloidal gearbox

Disadvantages of Using a Cycloidal Gearbox

While cycloidal gearboxes offer various advantages, they also come with some disadvantages that should be considered:

  • Lower Efficiency at High Speeds: Cycloidal gearboxes can experience a decrease in efficiency at high speeds due to increased friction and rolling resistance.
  • Complex Design: The internal arrangement of pins, lobes, and bearings can result in a relatively complex design, which may lead to higher manufacturing costs and maintenance challenges.
  • Limited Gear Ratio Range: Cycloidal gearboxes might have limitations in terms of achieving very high gear ratios, which can impact their suitability for certain applications.
  • Cost: The specialized design and precision manufacturing involved in producing cycloidal gearboxes can lead to higher upfront costs compared to other gearbox types.
  • Noise Generation: While generally quieter than some other types of gearboxes, cycloidal gearboxes can still produce noise during operation, which might need to be addressed in noise-sensitive applications.
  • Availability: Cycloidal gearboxes might not be as widely available as other gearbox types, potentially leading to longer lead times for procurement and replacement parts.
  • Limited Backlash Adjustability: While cycloidal gearboxes have minimal backlash, adjusting or fine-tuning the backlash might be more challenging compared to other gearbox types.

Despite these disadvantages, cycloidal gearboxes remain a valuable choice for specific applications where their unique advantages outweigh the drawbacks.

China manufacturer 150BX REA Series 5r/m 0.16KW High Precision Cycloidal Gearbox with Flange   gearbox engineChina manufacturer 150BX REA Series 5r/m 0.16KW High Precision Cycloidal Gearbox with Flange   gearbox engine
editor by CX 2023-12-07

China wholesaler Coaxial Output Cycloidal Gearbox manufacturer

Product Description

Starshine Drive Cycloid Geared Motor Characteristics

1. Features:
1. Smooth running,low noise gear tooth needle more engagement.
2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569 
4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
6. Internal parts replaceable with other brands to ensure running.

7. Grease Lubricated & Oil Lubricated Models Available
8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive,        explosive gases, vapors and dust
10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;

2. Technical parameters

Type Old Type Output Torque Output Shaft Dia.
SXJ00 JXJ00 98N.m φ30
SXJ01 JXJ01 221N.m φ35
SXJ02 JXJ02 448N.m φ45
SXJ03 JXJ03 986N.m φ55
SXJ04 JXJ04 1504N.m φ70
SXJ05 JXJ05 3051N.m φ90
SXJ06 JXJ06 5608N.m φ100

About Us

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned  mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
product is a product inspection to determine the qualified products.

7. Certification.

Packing

Delivery

 

Application: Motor, Machinery, Agricultural Machinery, Ceramic
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cycloidal
Step: Single-Step
Customization:
Available

|

Customized Request

cycloidal gearbox

Variations in Cycloidal Gearbox Design

Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

  • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
  • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
  • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
  • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
  • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
  • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

cycloidal gearbox

Maintenance Requirements for Cycloidal Gearboxes

Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:

  • Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
  • Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
  • Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
  • Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
  • Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
  • Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
  • Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.

Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.

cycloidal gearbox

What is a Cycloidal Gearbox?

A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.

The operation of a cycloidal gearbox involves a unique mechanism:

  1. Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
  2. Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
  3. Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.

The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.

Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.

China wholesaler Coaxial Output Cycloidal Gearbox   manufacturer China wholesaler Coaxial Output Cycloidal Gearbox   manufacturer
editor by CX 2023-12-04

China Professional 150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm gearbox drive shaft

Product Description

150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm

Model:150BX-REA-19

More Code And Specification:

E series C series
Code Outline dimension  General model Code Outline dimension The original code
120 Φ122 6E 10C Φ145 150
150 Φ145 20E 27C Φ181 180
190 Φ190 40E 50C Φ222 220
220 Φ222 80E 100C Φ250 250
250 Φ244 110E 200C Φ345 350
280 Φ280 160E 320C Φ440 440
320 Φ325 320E 500C Φ520 520
370 Φ370 450E      

Gear ratio And Specification

E Series C Series
Code Reduction Ratio New code  Monomer reduction ratio
120 43,53.5,59,79,103 10CBX 27.00
150 81,105,121,141,161 27CBX 36.57
190 81,105,121,153 50CBX 32.54
220 81,101,121,153 100CBX 36.75
250 81,111,161,175.28 200CBX 34.86
280 81,101,129,145,171 320CBX 35.61
320 81,101,118.5,129,141,171,185 500CBX 37.34
370 81,101,118.5,129,154.8,171,192.4    
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type

Application:

Company Information

FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !

Application: Machinery, Robotic
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

cycloidal gearbox

Distinguishing Features of Cycloidal Gearboxes

Cycloidal gearboxes, also known as cycloidal drives or cycloidal reducers, possess distinct characteristics that set them apart from other types of gearboxes:

  • Principle of Operation: Cycloidal gearboxes utilize the principle of cycloidal motion, where input shaft movement is transformed into eccentric motion of the cycloidal disc. This unique mechanism results in smooth and consistent output motion.
  • Compactness: Cycloidal gearboxes are renowned for their compact size and high torque density. The concentric design of the components contributes to their ability to transmit substantial torque in a relatively small package.
  • Tooth Profile: Cycloidal gearboxes employ specialized cycloidal teeth, which involve both pinwheel and roller gears. This distinctive tooth profile contributes to the characteristic smooth and vibration-free operation.
  • Reduction Mechanism: They often employ multi-lobed cam gears that interact with the pins on the cycloidal disc, resulting in multiple gear engagements per revolution and improved load distribution.
  • Motion Control: Cycloidal gearboxes offer high positional accuracy and motion control due to the eccentric motion of the disc, making them suitable for robotics, automation, and precision applications.
  • Backlash: They typically exhibit low backlash due to the nature of the engagement mechanism, making them advantageous for applications requiring precise and reversible motion.
  • Applications: Cycloidal gearboxes are commonly used in various industries, including robotics, packaging, material handling, printing, and more, where their compactness, precision, and efficiency are valued.

These distinguishing features contribute to the unique capabilities and benefits of cycloidal gearboxes in specific applications.

cycloidal gearbox

Noise and Vibration Considerations in Cycloidal Gearboxes

Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:

  • Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
  • Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
  • Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
  • Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
  • Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
  • Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.

While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.

cycloidal gearbox

Advantages of Using a Cycloidal Gearbox

Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

  • High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
  • Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
  • Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
  • High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
  • Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
  • High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
  • Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
  • Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

China Professional 150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm   gearbox drive shaft	China Professional 150BX REA Series High Precision Cycloidal Gearbox with Flange for Robot Arm   gearbox drive shaft
editor by CX 2023-11-30